AR26.20-W-1020A | Remove/install gear sensor | 31.8.11 |
TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift
TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2
TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II
W26.19-1094-09
1 Gear module housing
2 Gasket
3 Intermediate plate
4 Gasket
5 O-ring
6 Cap (connector frame)
7 O-ring
8 O-ring
9 Gear sensor cover
Y38 Even gears air release solenoid valve (MGE)1)
a Recess
B Contacts (cap)
C Anti-twist lock
1) only on transmission 715.500/507/510/
513/520/540
10 Bolts
B60 Gear sensor (SGG)
Y35 Uneven gears air admission solenoid valve (MUB)
Y36 Even gears air admission solenoid valve (MGB)
Y37 Uneven gears air release solenoid valve (MUE)1)
Modification notes
| Disassemble | ||
1 | Remove gear module | ||
2 | Detach cap (6) and intermediate plate (3) on housing of gear module (1) | ||
3 | Remove uneven gears air admission solenoid valve (MUB) (Y35), even gears air admission solenoid valve (MGB) (Y36) | ||
4 | Remove uneven gears air release solenoid valve (MUE) (Y37) and even gears air release solenoid valve (MGE) (Y38) | Only on transmission 715.500/507/510/513/ 520/540 | |
5 | Detach gear sensor cover (9) from gear module housing (1) | ||
6 | Pull gear sensor (SGG) (B60) out of gear module housing (1) | ||
| Assemble | ||
7 | Install gear sensor (SGG) (B60) into cap of gear sensor (9) | Replace O-rings (7 and 8) and coat with lubricant. | |
Make sure that during installation the contact grease on the connector plugs for the gear sensor (SGG) (B60) is not removed. | |||
8 | Fit gear sensor cap (9) with gear sensor (SGG) (B60) to gear module housing (1) | The recess (A) on the gear sensor (SGG) (B60) must point towards the contacts (B) of the cap (6). | |
Only position bolts (10) by hand, do not tighten. | |||
9 | Coat new seal (4) on both sides with lubricant and position at intermediate plate (3) | ||
10 | Place intermediate plate (3) with new seal (4) onto cap (6) | ||
11 | Insert uneven gears air admission solenoid valve (MUB) (Y35), even gears air admission solenoid valve (MGB) (Y36) | ||
12 | Insert uneven gears air release solenoid valve (MUE) (Y37) and even gears air release solenoid valve (MGE) (Y38) in the cap (6) | Only on transmission 715.500/507/510/513/ 520/540 | |
13 | Install cap (6) with the intermediate plate (3) and solenoid valve in the housing of the gear module (1) | Replace seal (2) and O-rings (5) and coat with lubricant. | |
Transmission 715.500/507/510/513/ | |||
Transmission 715.350/370/380/515/ | |||
14 | Tighten bolts (10) of cap of gear sensor (9) | Transmission 715.500/507/510/513/ | |
Transmission 715.350/370/380/515/ | |||
15 | Install gear module | ||
16 | Teach in gear control (GS) control unit |
Gear module
Number | Designation | Transmission | ||
BA26.20-N-1002-04A | Bolt, solenoid valve cap to gear module | Nm | 10 | |
BA26.20-N-1003-04A | Bolt, sensor cap to gear module | Nm | 10 | |
Gear module
Number | Designation | Transmission | Transmissions 715.370/380 | ||
BA26.20-N-1002-04KL | Bolt, solenoid valve cap to gear module | Nm | 10 | 10 | |
BA26.20-N-1003-04KL | Bolt, sensor cover to | Nm | 10 | 10 | |
Gear module
Number | Designation | Transmission 715.515/525 | ||
BA26.20-N-1002-04KL | Bolt, solenoid valve cap to gear module | Nm | 10 | |
BA26.20-N-1003-04KL | Bolt, sensor cover to | Nm | 10 | |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1027-06A | Synthetic grease 50 g | A 001 989 32 51 10 |