S26.10-4527-09
1 | Bracket | 3 | Transmission | 5 | Securing clamp | ||
2 | Shift cable | 4 | Hydraulic line | W11/1 | Engine ground point |
Danger ! | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger ! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Notes on self-locking nuts and bolts | ||
| Brake fluid notes | ||
| Remove/install | ||
1 | Disconnect ground line from battery | ||
2 | Remove lower engine cover | ||
3 | Remove bracket (1) | Screw/bolt, manual transmission to engine | |
Nut, catalytic converter to catalytic converter bracket | |||
4 | Remove engine crossmember at rear | ||
5 | Remove shift cables (2) | Installation: Lightly grease the ball sockets and ball heads. | |
Long-life grease | |||
6 | Disconnect propeller shaft with flexible coupling from transmission (3) | ||
Bolt, propeller shaft center support bearing to underfloor | |||
Bolt, flexible coupling to transmission | |||
7 | Detach engine ground point (W11/1) | Screw/bolt, manual transmission to engine | |
8 | Detach hydraulic line (4) | To do so, remove the securing clamp (5). Seal the connections and collect the discharged brake fluid. | |
Record plug | |||
9 | Unscrew bolts of starter | ||
Do not remove the starter completely. | |||
10 | Support and secure transmission (3) | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
11 | Remove remaining bolts for transmission (3) from engine | ||
| Notes on using electrical or pneumatic screwdrivers/impact wrenches | ||
Screw/bolt, manual transmission to engine | |||
12 | Remove transmission (3) by moving toward rear and lowering | Installation: Apply light coating of grease to main shaft. | |
Long-life grease | |||
| Check | ||
13 | Perform visual inspection of central clutch release bearing, grooved ball bearing and flywheel | ||
14 | Install in the reverse order | ||
| Check | ||
15 | Check oil level; correct if necessary | Gear oil | |
Filling screw | |||
16 | Bleed clutch operating system | ||
17 | Perform a function check on clutch | ||
18 | Check mechanism and shift cables (2) for ease of movement | For appropriate findings: | |
| |||
Adjust shift cables for manual transmission | |||
Danger ! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
19 | Check for leaktightness with engine running | Visual inspection only. |
129 589 00 91 00
Record plug