ar2020p3871oif

Remove/install radiator unit

ประเภท ar · หัวข้อ 20.20 · เวอร์ชัน 0300 · 2020-03-30

ใช้กับ: Engine 654, 656 in model 253

ไม่มีใน “th” แสดงเป็น อังกฤษ

ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 20 Engine cooling system › 20.20 Radiator, coolant hoses — ซีรีส์ 253 · ซีรีส์ 654 · ซีรีส์ 656

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.31 Engine radiator — ซีรีส์ 253 · ซีรีส์ 654 · ซีรีส์ 656

AR20.20-P-3871OIF

Remove/install radiator unit

12.03.2020

Engine

654, 656 in model 253

Modification notes

20.02.2020

Document completely revised.

Operation steps 1 to 16

Remove/install radiator unit

P20.20-A132-08

Shown on model 253.311

1

Radiator unit

7

Refrigerant line

11

Bracket

1.1

Radiator

Remove/install radiator unit

P20.20-A088-08

Shown on model 253.311

1.2

High-voltage system radiator

6

Refrigerant line

10

Bracket

4

Coolant line

8

Mounting clip

10s

Screw

5

Coolant line

9

Electrical connectors

Remove/install radiator unit

P20.20-A089-08

Shown on model 253.311

1.2

High-voltage system radiator

10

Bracket

12

Coolant line

4

Coolant line

10s

Screw

Remove/install radiator unit

Overview of radiator unit (1) on model 253.311/911 with code ME05 (hybrid drive 85 kW–94 kW variant (incl. plug-in))

1.1

Radiator

1.2

High-voltage system radiator

1.3

Low-temperature radiator

1.4

Condenser

P20.20-A091-05

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Danger

Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0007-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Notes on handling refrigerant R1234yf

AH83.30-P-0003-02A

Remove/install

1

Drain refrigerant circuit.

AR83.30-P-1760LW

2

Drain coolant of auxiliary circuit.

Engine 654 in model 253.311/911

AR08.50-P-0022OLG

3

Remove fan unit.

AR20.40-P-5050OLG

4

Remove front bumper.

AR88.20-P-2000LW

5

Remove coolant lines (4, 5) from high-voltage system radiator (1.2) and guide out of radiator air ducting (1.1).

Engine 654 in model 253.311/911

AR20.20-P-7441-01RQ

6

Remove side cold-air lines from radiator unit (1), unclip basic carrier of high-voltage system radiator (1.2) and remove downward together with high voltage system radiator (1.2).

Engine 654 in model 253.311/911

7

Remove coolant line (12) from the low temperature cooler (1.3).

AR20.20-P-7441-01RQ

8

Remove refrigerant line (6) from the capacitor (1.4) and seal openings with suitable stop plugs.

Compressor oils (specification 362.1)

BB00.40-P-0362-01A

Installation: Install new seal and wet with compressor oil.

Nut, line to condenser

*BA83.30-P-1002-01Q

Record plug

*129589009100

9

Remove refrigerant line (7) from separating point and seal openings with suitable stop plugs.

Compressor oils (specification 362.1)

BB00.40-P-0362-01A

Installation: Install new seals and wet with compressor oil.

Nut, refrigerant line to connecting point

*BA83.30-P-1004-01Q

Record plug

*129589009100

10

Remove retaining clip (8).

Engine 654 in model 253.311/911

Dismantling tool

*000589956300

11

Remove bracket (11) from radiator unit (1).

Engine 654 in model 253.311/911

12

Release and disconnect electrical connectors (9) and remove electrical wiring harnesses from the left bracket (10) of the cooler unit (1) using suitable means.

The number of electrical connectors varies according to vehicle equipment.

13

Secure cooler unit against falling down using suitable means.

14

Remove screws (10s), fold up brackets (10), remove lower section, and remove brackets (10) from the cooler unit (1).

Installation: Ensure that the brackets (10) are seated correctly on the dampings.

15

Carefully remove radiator unit (1) downward and place on a suitable surface.


Make sure that radiator unit (1) is not left hanging and does not come into contact with other components.
Otherwise, radiator unit (1) may suffer damage and leaks.

Aid of helper required.

16

Install in the reverse order.

Air conditioning

Number

Designation

Model 253

BA83.30-P-1002-01Q

Nut, line to condenser

Nm

12

Air conditioning

Number

Designation

Model 253

BA83.30-P-1004-01Q

Nut, refrigerant line to connecting point

Nm

12

Remove/install radiator unit
Remove/install radiator unit

000 589 95 63 00

Dismantling tool

129 589 00 91 00

Record plug

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