W15.40-1129-09
Shown on model 963 with alternator (G2) from Remy |
1 | Charge air hose (red) | 4 | Vehicle frame | 13 | Electrical line (only for vehicles with code D6F (A/C) or code D6G (AAC)) | ||
2 | Carrier | 11 | Screw | 14 | Charge air pipe | ||
3 | Poly-V belt (basic belt drive) | 12 | Screw/bolt (only for alternators (G2) from Remy) | G2 | Alternator |
2 | Carrier |
3 | Poly-V belt (basic belt drive) |
5 | Electrical connector |
6 | Electrical line |
7 | Ground cable |
8 | Belt pulley |
9 | Screw |
10 | Screw |
11 | Screw |
12 | Screw/bolt (only for alternators (G2) from Remy) |
G2 | Alternator |
W15.40-1099-12
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension | Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on tilting the cab | ||
Notes on safety-relevant components | |||
| Remove | ||
1 | Switch off ignition. | ||
2 | Tilt cab. | ||
3 | Remove ground line from the battery. | ||
4 | Remove soundproofing. | ||
5.1 | Remove charge air hose (red) (1) with charge air pipe (14). | Engine 470.9, 471.9 | |
5.2 | Remove charge air hose (red) (1). | ENGINE 473.9 | |
6 | Remove air intake hose with air intake pipe. | Only for engine 470.9, 471.9 with code M8A(Air intake, from the front). | |
7 | Release tension on poly-V-belt (3) and remove from the belt pulley (8) of the alternator (G2). | ||
8 | Expose electric line (13). | Only for vehicles with code D6F (A/C) or code D6G (AAC). | |
9 | Release electrical connector (5) and disconnect from alternator (G2). | ||
10 | Expose electric line (6). | ||
11 | Remove electric line (6) on circuit B+ of the alternator (G2). | ||
12 | Remove ground line (7) from alternator (G2). | ||
13 | Remove alternator (G2) with screws (9, 10, 11) from carrier (2). | Model 963 | |
14 | Remove screw (12). | Only for vehicles with alternator (G2) from Rémy. | |
Model 963 | |||
15 | Remove alternator (G2). | ||
| Check | ||
16 | Check belt pulley (8) of the alternator (G2) for damage and smooth operation. | If damage is present on the belt pulley (8), | |
| |||
Replace alternator (G2). | |||
| Install | ||
17.1 | Attach alternator (G2) only with screw (10) to carrier (2). | ENGINE 470.9 | |
Screw in screw (10) to just before end stop, but do not yet tighten. | |||
17.2 | Attach alternator (G2) with screws (9, 10, 11) to carrier (2). | ENGINE 471.9, 473.9 | |
Model 963 | |||
Bolt, alternator to carrier | |||
18 | Attach alternator (G2) with screw (12) to carrier (2). | Only for vehicles with alternator (G2) from Rémy. | |
Model 963 | |||
19 | Attach ground line (7) to alternator (G2). | Bolt, ground line to alternator | |
Torque tool set | |||
20 | Attach electric line (6) to circuit B+ of the alternator (G2). | Nut, electrical line to alternator terminal B+ | |
Torque tool set | |||
21 | Attach electric line (13). | Only for vehicles with code D6F (A/C) or code D6G (AAC). | |
22 | Tighten alternator (G2) with screws (9, 10, 11) at carrier (2). | Only for engine 470.9. | |
Model 963 | |||
Bolt, alternator to carrier | |||
23 | Tighten alternator (G2) with screw (12) to carrier (2). | Only for vehicles with alternator (G2) from Rémy. | |
Model 963 | |||
Bolt, alternator to carrier | |||
24 | Connect electrical connector (5) to alternator (G2). | ||
25 | Fix electrical line (6) with cable ties to the intended attachment points. | ||
26 | Position poly-V-belt (3) on the belt pulley (8) of the alternator (G2) and tension. | ||
| Damage profiles for a poly-V belt | ||
Belt drive routing diagram | |||
27 | Install air intake hose with air intake pipe. | Only for engine 470.9, 471.9 with code M8A(Air intake, from the front). | |
Clamp, air intake hose to turbocharger | |||
28.1 | Install charge air hose (red) (1) with charge air pipe (14). | Engine 470.9, 471.9 | |
28.2 | Install charge air hose (red) (1). | ENGINE 473.9 | |
Clamp, charge air hose to charge air pipe and charge air cooler | |||
29 | Attach ground line to battery. | ||
30 | Start engine and perform an engine test run. | ||
31 | Check charge air hose (red) (1) and charge air pipe (14) to exhaust gas turbocharger for leaks. | Visual inspection. | |
32 | Switch off engine. | ||
33 | Install soundproofing. | ||
34 | Tilt back cab. |
003 589 05 09 00
Torque tool set