Remove and installing the starter

AR15.30-P-7100GH

Remove and installing the starter

15.2.12

3.9.03

Check ring gear, newly recorded

Stage 7

 

Removing/installing

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Disconnect ground cable from battery

Insulate ground line as a protection against unintentional contact of dismounted ground line with ground point of battery.

AR54.10-P-0003A



Notes on battery

AH54.10-P-0001-01A

2

Remove inner fender in right front fender

AR88.10-P-1300GH

3.1

Unscrew nut (6) at shield (5) of left engine mount and take out shield

Engine 112



*BA22.10-P-1004-01L

4

Dismount electrical line circuit 30 (1) and electrical line circuit 50 (2)

 Nut, terminal 30 connection

*BA15.30-P-1001-01A

Nut of connection circuit 50

*BA15.30-P-1002-01A

5

Remove bolts (3)



*BA15.30-P-1003-01A

6

Take out starter (M1) to the side

7.1

Check ring gear at flywheel for wear and damage

When replacing the starter on vehicles fitted with manual transmission

Rotate engine at the crankshaft in direction of rotation.

7.2

Check ring gear on the drive plate for wear and damage

When replacing the starter on vehicles fitted with automatic transmission

Rotate engine at the crankshaft in direction of rotation.

8

Install in reverse order

9

Perform function check

10

Render electrical system operational

See 

Perform basic programming

AR00.19-P-0200GH

11

Read out fault memory and erase

 When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased.



Connect up STAR DIAGNOSIS, read out fault memory

AD00.00-P-2000-04A

Number

Designation

Engine
112 except 112.951, 113.94/
96/98

BA15.30-P-1001-01A

Nut for connection of circuit 30

Nm

14

BA15.30-P-1002-01A

Nut for connection of circuit 50

Nm

6

BA15.30-P-1003-01A

Bolt for starter on crankcase

Nm

42

Number

Designation

Engines
112.942/970
113.942/965/981 in model
163.154/157/172/174/175

BA22.10-P-1004-01L

Bolt for front engine mount on engine support

Nm

65