ar1440w2031b

Flush out metering device of exhaust aftertreatment system

ประเภท ar · หัวข้อ 14.40 · เวอร์ชัน 0300 · 2013-06-25

ใช้กับ: ENGINE 457.9 in MODEL 940, 942, 943, 944 with CODE MS4 (BlueTec 4) ENGINE 457.9 in MODEL 940, 942, 943, 944 with CODE MS5 (BlueTec 5)

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — ซีรีส์ 940 · ซีรีส์ 942 · ซีรีส์ 943 · ซีรีส์ 944

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.51 Pump/metering device/nozzle — ซีรีส์ 940 · ซีรีส์ 942 · ซีรีส์ 943 · ซีรีส์ 944

ใช้กับเครื่องยนต์/เกียร์ด้วย: 457 9**

AR14.40-W-2031B

Flush out metering device of exhaust aftertreatment system

07.06.2013

ENGINE

457.9 in MODEL 940, 942, 943, 944

with CODE MS4 (BlueTec 4)

ENGINE

457.9 in MODEL 940, 942, 943, 944

with CODE MS5 (BlueTec 5)

Modification notes

12.06.2013

Replace diffusor on metering device, added.

Operation step 16

AR14.40-W-2043B

12.06.2013

Replace sieve on compressed air inle of the metering device, added.

Operation step 16

AR14.40-W-2050B

Flush out metering device of exhaust aftertreatment system

1

Metering device

2

Compressed air gun

3

Flushing hose

4

Test connection

A

Water column (4 cm)

W14.40-1382-06

Flush out metering device of exhaust aftertreatment system

1

Metering device

5

Syringe

6

Hole (for SCR air pressure sensor)

B128

SCR air pressure sensor

W14.40-1361-12

Flushing

Danger !

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

1

Switch off ignition

2

Open maintenance flap

3

Connect diagnostic system and start XENTRY

Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

4

Tilt cab

Notes on tilting the cab

AH60.80-N-0003-01A

5

Install test connection (4) at compressed air inlet of metering device (1)

Retrofit test connection on compressed air inlet of metering device

AR14.40-W-2042B

Only if no test connection (4) is installed.
The test connection (4) can remain in the vehicle.

6

Remove SCR air pressure sensor (B128)

7

Fill water in the hole (6)

Fill water until it overflows from the hole (6).

8

Install the SCR air pressure sensorB128

SCR air pressure sensor on metering device

*BA14.40-N-1008-02B

9

Connect up flushing hose (3) to test connection (4)

A measuring hose can be used as a flushing hose (3).

Measuring hose

*360589002103

10

Remove tire valve on flushing hose (3)

11

Fill sufficient water into the flushing hose (3) so that a water column (A) of 4 cm is achieved

Hold the flushing hose (3) at a height during the process so that the water flows in the direction of the test connection (4).

12

Screw tire valve onto the flushing hose (3)

13

Attach compressed air guns (2) to flushing hose (3)

14

Flush out metering device (1)


The pressure reducing valve must be set to a max. of 5.5 bar.
This is because an excessively high pressure can damage the metering device (1).

To do this, pressurize the flushing hose (3) with compressed air until the water is completely removed.

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

15

Start engine

16

Check compressed air pressure on the metering device (1) with the aid of the diagnostic system through querying the actual value 69

If the value is outside the tolerance range specified in the diagnostic system, the flushing process must be repeated. If the value is still not correct:

Replace diffusor and sieve on the compressed air inlet of the metering device.

Replace diffusor on metering device.

AR14.40-W-2043B

Replace sieve on compressed air inlet of the metering device.

AR14.40-W-2050B

17

Remove flushing hose (3)

The test connection (4) can remain in the vehicle.

Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

18

Tilt back cab

Notes on tilting the cab

AH60.80-N-0003-01A

19

End XENTRY and remove diagnostic system

20

Close maintenance flap

Exhaust aftertreatment

Number

Designation

ENGINE 457.9 with CODE MS4 or CODE MS5

BA14.40-N-1008-02B

SCR air pressure sensor on metering device

Nm

30

Flush out metering device of exhaust aftertreatment system

360 589 00 21 03

Measuring hose

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