ar1410s3919pd

Remove/install exhaust pipe downstream of exhaust gas turbocharger

ประเภท ar · หัวข้อ 14.10 · เวอร์ชัน 0300 · 2019-10-30

ใช้กับ: Model 470, 471 with engine 699

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กลุ่มฟังก์ชัน 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.10 Exhaust manifold — ซีรีส์ 470 · ซีรีส์ 471

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.41 Manifold/pipe/muffler/exhaust gas hose — ซีรีส์ 470 · ซีรีส์ 471

ใช้กับเครื่องยนต์/เกียร์ด้วย: 699 ***

AR14.10-S-3919PD

Remove/install exhaust pipe downstream of exhaust gas turbocharger

15.10.2019

Model

470, 471 with engine 699

Modification notes

14.10.2019

Operation step for variant, added.

Operation step 1

14.10.2019

Validity expanded.

Operation step 2.1

14.10.2019

Tightening torque, added.

Operation step 6

Remove/install exhaust pipe downstream of exhaust gas turbocharger

Shown with engine 699.301 except code MT2 (emissions class Euro 6d-TEMP N1 GR.III/N2)

1

Exhaust pipe

2

Heat shield

3

Bolts

4

Turbocharger

5

Clip

6

Bracket

7

Bolts

8

Clip

9

Diesel particulate filter

S14.10-4516-06

Remove/install exhaust pipe downstream of exhaust gas turbocharger

Shown with engine 699.305 with code MT2 (emissions class Euro 6d-TEMP N1 GR.III/N2)

2

Heat shield

3

Bolts

12

Stop plug

S14.10-A005-11

Remove/install exhaust pipe downstream of exhaust gas turbocharger

Shown with engine 699.300

10

Heat shield

11

Bolts

S14.10-A000-11

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Remove/install

1.1

Remove oxygen sensor upstream of catalytic converter.

Except code MT2 (emissions class Euro 6d-TEMP N1 GR.III/N2)

AR07.04-S-0086PD

1.2

Remove stop plug (12).

With engine 699 with code MT2 (emissions class Euro 6d-TEMP N1 GR.III/N2)

For this purpose, remove grommet (12).

Screw plug in exhaust pipe

*BA49.10-N-1012-02P

2.1

Remove heat shield (2).

With engine 699.301/302/303/304/305

To do this, remove screws/bolts (3).

Screw/bolt, exhaust pipe heat shield to exhaust gas turbocharger

*BA09.40-N-1004-02PD

2.2

Remove the heat shield (10).

With engine 699.300

To do this, remove screw/bolts (11).

Screw/bolt, heat shield to exhaust manifold

*BA09.40-N-1005-02PD

3

Remove right front fender liner.

AR88.10-S-1301P

4

Remove bracket (6).

To do this, remove bolts (7).

Bolt, exhaust pipe bracket to crankcase

*BA09.40-N-1002-02PD

Bolt, exhaust pipe bracket to exhaust pipe

*BA09.40-N-1003-02PD

5

Remove clamp (5) on exhaust pipe (1) and exhaust gas turbocharger (4).

Installation: Replace the clamp (5).
Remove combustion and corrosion residue at connecting points.

Clamp, exhaust pipe to turbocharger

*BA09.40-N-1001-02PD

6

Remove clamp (8).

Installation: Replace clamp (8).
Remove combustion and corrosion residue at connecting points.

Model 470, 471 with engine 699
except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)Clamp, diesel particulate filter to exhaust pipe

*BA14.40-N-1007-01PD

Model 470 with engine 699
with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)Clamp, exhaust gas aftertreatment unit to exhaust pipe

*BA49.20-N-1001-01PD

7

Remove exhaust pipe (1).

Installation: Check exhaust pipe (1) for damage.

If damage is present,

Replace damaged exhaust pipe (1).

8

Install in the reverse order.

Check

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

9

Check exhaust system for leak tightness while engine is running.

Visual inspection only.

Exhaust gas turbocharger, exhaust pipe, heat shield, exhaust manifold

Number

Designation

Model 470, 471 with engine 699

BA09.40-N-1001-02PD

Clamp, exhaust pipe to turbocharger

Nm

18

Exhaust gas turbocharger, exhaust pipe, heat shield, exhaust manifold

Number

Designation

Model 470, 471 with engine 699

BA09.40-N-1002-02PD

Bolt, exhaust pipe bracket to crankcase

Nm

30

Exhaust gas turbocharger, exhaust pipe, heat shield, exhaust manifold

Number

Designation

Model 470, 471 with engine 699

BA09.40-N-1003-02PD

Bolt, exhaust pipe bracket to exhaust pipe

Nm

30

Exhaust gas turbocharger, exhaust pipe, heat shield, exhaust manifold

Number

Designation

Model 470, 471 with engine 699

BA09.40-N-1004-02PD

Screw/bolt, exhaust pipe heat shield to exhaust gas turbocharger

Nm

10

Exhaust gas turbocharger, exhaust pipe, heat shield, exhaust manifold

Number

Designation

Model 470, 471 with engine 699

BA09.40-N-1005-02PD

Screw/bolt, heat shield to exhaust manifold

Nm

10

Diesel particulate filter

Number

Designation

Model 470, 471 with engine 699

BA14.40-N-1007-01PD

Clamp, diesel particulate filter to exhaust pipe

Nm

18

Exhaust system

Number

Designation

Model 470, 471

BA49.10-N-1012-02P

Screw plug in exhaust pipe

Nm

44

Exhaust aftertreatment unit

Number

Designation

Engine 699 in model 470

BA49.20-N-1001-01PD

Clamp, exhaust gas aftertreatment unit to exhaust pipe

Nm

18

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