ar1330w0001md

Remove/install 1-cylinder compressor

ประเภท ar · หัวข้อ 13.30 · เวอร์ชัน 0100 · 2013-06-04

ใช้กับ: ENGINE 936.9 in MODEL 963, 964

ไม่มีใน “th” แสดงเป็น อังกฤษ

ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 13 Air compressor, belt drives › 13.30 Compressor (compressed air system) — ซีรีส์ 936 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.35 Compressed-air system › 21.35.35 Compressor — ซีรีส์ 936 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

AR13.30-W-0001MD

Remove/install 1-cylinder compressor

6.5.13

ENGINE

936.9 in MODEL 963, 964

Remove/install 1-cylinder compressor

1

Resonator

2

Air intake duct

3

Compressed-air line

4

Compressor

5

Control line

6

Coolant line

7

Coolant line

8

Power steering pump

W13.30-1186-06

Remove/install 1-cylinder compressor

W13.30-1187-09

4

Compressor

9

Electrical wiring harness

13

Sealing ring

5

Control line

10

Timing case

14

Fitting

6

Coolant line

11

Drive gear

7

Coolant line

12

Sealing ring

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Danger !

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Notes on tilting the cab

AH60.80-N-0003-01A

Notes on coolant

AH20.00-N-2080-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Notes on engine oil

AH18.00-N-0101-01HA

Remove/install

1

Tilt cab

Installation: Only tilt back cab after the leak test.

2

Drain coolant at engine radiator

AR20.00-W-1142M

3

Remove soundproofing

4

Remove resonator (1)

AR13.10-W-5840MD

5

Remove air intake duct (2)

Installation: Check sealing ring for damage; replace if necessary.

6

Remove compressed air line (3) from compressor (4)

Installation: Check compressed-air line (3) for carbonization. In event of any carbonization the air line (3) and the carbonized parts must be replaced.

Union nut, air line to fitting for compressor

*BA13.30-N-1008-01N

7

Remove control line (5) from compressor (4)

Installation: Check sealing ring for damage; replace if necessary.

Union nut, control line to compressor

*BA13.30-N-1003-01N

8

Unlock and remove coolant lines (6, 7)

Collect flowing out coolant in a suitable container.

9

Remove power steering pump (8) on compressor (4) and place to the side with connected hydraulic lines

AR46.30-W-0500-02MD

Bolt, power steering pump to compressor

*BA13.30-N-1009-01N

10

Remove electrical wiring harness (9)

11

Remove compressor (4) from timing case (10)

Collect escaping engine oil in a suitable container.

Installation: First insert the rear upper screw/bolt, then place compressor (4) on the timing case (10). Turn the drive gear (11) of the compressor (4).

Bolt, compressor to timing case

*BA13.30-N-1001-01N

12

Remove drive gear (11)

Only if the drive gear (11) is damaged.

AR13.30-W-7044MD

Installation: Attach new drive gear (11) and also check the counter-gearwheel for the gearwheel drive involved for damage; replace if necessary.

Nut, (left-hand thread) drive gear to compressor

*BA13.30-N-1002-01N

13

Remove sealing rings (12, 13) on compressor (4)

Installation: Install new sealing rings (12, 13).

14

Remove fitting (14) for air line (3) and the air intake duct (2) on compressor (4)

Only if compressor (4) was replaced or fitting (14) is leaky.

Fitting to compressor

*BA13.30-N-1007-01N

15

Remove coolant lines (6, 7) fittings on compressor (4)

Only if the compressor (4) is replaced or the fittings for the coolant lines (6, 7) are leaky.

Fitting, coolant line to compressor

*BA13.30-N-1006-01N

16

Install in the reverse order

17

Check engine oil level at display; correct if necessary

Observe set engine oil specification in the maintenance system.

18

Start engine and perform an engine test run

Allow engine to run at a higher rotational speed.

19

Check all connectors and lines on the compressor (4) for leaktightness

Visual inspection.

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1002-01N

Nut, (left-hand thread) drive gear to compressor

Nm

230

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1001-01N

Bolt, compressor to timing case

Stage 1

Nm

10

Stage 2

Nm

50

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1007-01N

Fitting to compressor

M141.5

Nm

40

M261.5

Nm

75

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1009-01N

Bolt, power steering pump to compressor

M10

Nm

50

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1003-01N

Union nut, control line to compressor

Nm

5

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1006-01N

Fitting, coolant line to compressor

M161.5

Nm

50

M181.5

Nm

45

Compressor (compressed air system)

Number

Designation

ENGINE 936.9

BA13.30-N-1008-01N

Union nut, air line to fitting for compressor

Nm

75

เอกสารที่อ้างถึง