ar1322b1202a

Remove/install poly-V belt

ประเภท ar · หัวข้อ 13.22 · เวอร์ชัน 0301 · 2020-03-07

ใช้กับ: Engine 904 in model 688.232/244/254/255 Engine 904 in model 688.277 Engine 904 in model 693.028/171, 694.020 Engine 904.920 in model 384.067 Engine 904.924 in model 688.276 Engine 904.938 in model 693.103/185/186, 694.000/042 Engine 904.957 in model 688.276

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กลุ่มฟังก์ชัน 1 Engine › 13 Air compressor, belt drives › 13.22 Single-belt drive — ซีรีส์ 384 (รุ่น 067) · ซีรีส์ 688 (รุ่น 232, 244, 254, 255, 276, 277) · ซีรีส์ 693 (รุ่น 028, 103, 171, 185, 186) · ซีรีส์ 694 (รุ่น 000, 020, 042) · ซีรีส์ 904

EinPAS 15 Engine › 15.18 Belt drive › 15.18.30 Belt/belt pulley/clamping device/guide pulley — ซีรีส์ 384 (รุ่น 067) · ซีรีส์ 688 (รุ่น 232, 244, 254, 255, 276, 277) · ซีรีส์ 693 (รุ่น 028, 103, 171, 185, 186) · ซีรีส์ 694 (รุ่น 000, 020, 042) · ซีรีส์ 904

AR13.22-B-1202A

Remove/install poly-V belt

18.02.2020

Engine

904 in model 688.232/244/254/255

Engine

904 in model 688.277

Engine

904 in model 693.028/171, 694.020

Engine

904.920 in model 384.067

Engine

904.924 in model 688.276

Engine

904.938 in model 693.103/185/186, 694.000/042

Engine

904.957 in model 688.276

Remove/install poly-V belt

B13.22-0007-09

1

Anti-vibration pulley

8

Screws

2

Alternator's pulley

9

Radiator air shroud

3

Coolant pump's pulley

10

15 mm socket or long handle 15 mm wrench

4

Belt tensioner

5

Poly-V belt

A

Drive belt diagram (without air conditioning)

6

Intermediate pulley for air conditioning

B

Drive belt diagram (with air conditioning)

7

Air conditioning compressor pulley

Remove

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

1.1

Tilt the cabin

On type 693

.

AR60.80-B-0010A

Warning

Risk of injury caused by pinching and crushing when opening and closing engine hood

No one should be within the swivel range of the engine hood as it is being opened or closed. Always open engine hood all the way to the end position until this engages in the front locks.

AS88.40-Z-0001-01A

1.2

Tilt the engine hood

On type 384.0, 694.0

.

AR88.40-B-1000A

1.3

Open the engine access cover

Refer to the body makers instructions.

For buses, the access to carry out maintenance and repair jobs vary according to body type/make.

2

Turn the tensor (4) clockwise and remove the belt (5)

Trucks: use sliding T-bar with 15 mm socket wrench.

Bus: use a 15 mm-wrench with long handle.

For the fan drive belt stretcher.

3

Remove the bolts (8) fastening the air shroud (9) to the radiator

Valid only for fan with integrated shroud.

4

Lift out the drive belt (5)

In the case of integrated air shroud (9), to facilitate the removal of the drive belt (5).

Check

5

Check the drive belt (5) for condition

Damage profiles for a poly-V belt

AP13.22-B-1351-01A

If necessary replace it.

6

Check the condition of the pulleys (1, 2, 3, 4, 6, 7) for eventual damages and/or wear

Remove/install belt pulley/vibration damper
.

AR03.30-B-1600A

Remove/install coolant pump.

AR20.10-B-1271A

Remove/install poly-V belt tensioning device.

AR13.25-B-3200A

In the case of damage and/or wear, replace:
The anti-vibration pulley (1),
The alternator's pulley (2),
The coolant pump's pulley (3)
The stretcher of the drive belt (4),
The intermediate pulley (6),
The air conditioning compressor's pulley (7).

Install

7

Install the drive belt (5) on all pulleys, except on the stretcher (4)

In the case of fan with integrated air shroud, displace the air shroud (9), to facilitate the installation of the drive belt (5).

8

Turn the tensor (4) clockwise and install the belt (5) on the tensor (4)

Trucks: use sliding T-bar with 15 mm socket wrench.

Bus: use a 15 mm-wrench with long handle.

For the fan drive belt stretcher.

9

Check the perfect seating of the drive belts on the pulleys

10

Correctly position the air shroud (9) on the radiator and install the bolts (8)

Valid only for fan with integrated shroud.

Air baffler fastening bolts to radiator

*BA20.20-B-1003-02C

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

11.1

Return the cab

On type 693

.

AR60.80-B-0010A

Warning

Risk of injury caused by pinching and crushing when opening and closing engine hood

No one should be within the swivel range of the engine hood as it is being opened or closed. Always open engine hood all the way to the end position until this engages in the front locks.

AS88.40-Z-0001-01A

11.2

Return the engine hood

On type 384.0, 694.0

.

AR88.40-B-1000A

11.3

Close the engine access cover

Refer to the body makers instructions.

For buses, the access to carry out maintenance and repair jobs vary according to body type/make.

Radiator fastening

Number

Designation

Engine 904.9, 906.9, 924.9, 926.9

BA20.20-B-1003-02C

Air baffler fastening bolts to radiator

Nm

24

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