ar0940w6020jb

Remove/install turbocharger

ประเภท ar · หัวข้อ 09.40 · เวอร์ชัน 0106 · 2019-12-05

ใช้กับ: Engine 902.9 in model 957 except code MS8 (Natural gas engine) Engine 926.9 in model 957

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กลุ่มฟังก์ชัน 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — ซีรีส์ 902 (รุ่น 9**) · ซีรีส์ 957

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.51 Exhaust gas turbocharger — ซีรีส์ 902 (รุ่น 9**) · ซีรีส์ 957

ใช้กับเครื่องยนต์/เกียร์ด้วย: 926 9**

AR09.40-W-6020JB

Remove/install turbocharger

04.12.2019

Engine

902.9 in model 957

except code MS8 (Natural gas engine)

Engine

926.9 in model 957

Remove/install turbocharger

W09.40-1171-08

Shown on engine 926.9

1

Exhaust pipe

6

Oil pressure line

11

Oil return hose

2

Shields

7

Turbocharger

12

Compressed-air line

3

Engine brake cylinder

8

Air intake hose section

13

Shield

4

Bracket

9

Charge air pipe

14

Engine brake valve fitting

5

Exhaust manifold

10

Oil return line

Remove/install

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Remove exhaust manifold (5)

AR14.10-W-3915JB

2

Remove air intake hose section (8)

3

Remove shield (2)

4

Release exhaust pipe clamp (1) and remove exhaust pipe (1) from engine brake valve fitting (14) by pushing it rearward

Bolt, clamp to exhaust pipe on valve fitting for engine brake/exhaust fitting

*BA49.10-N-1002-01O

5

Disconnect compressed-air line (12) from engine brake cylinder (3)

6

Remove shield (13)

Bolt, shield to turbocharger

*BA09.40-N-1004-01B

7

Remove oil return hose (11) from cylinder crankcase

Catch escaping engine oil and seal bores.

8

Remove charge air pipe (9) from exhaust gas turbocharger (7) to charge air cooler

AR09.41-W-1311JB

Connect exhaust gas turbocharger (7) to secure it.

9

Remove exhaust gas turbocharger (7) with engine brake valve fitting (14)

10

Remove engine brake cylinder (3) with bracket (4) and remove engine brake valve fitting (14) from exhaust gas turbocharger (7)

Only if replacing exhaust gas turbocharger (7).

Nut, engine brake flap fitting to turbocharger

*BA14.10-N-1002-01B

11

Remove oil return line (10) from exhaust gas turbocharger (7)

Only if replacing exhaust gas turbocharger (7).

Bolt, oil return flow line to turbocharger

*BA09.40-N-1003-01B

12

Install in the reverse order

13

Check engine oil level at display; correct if necessary

Notes on engine oil

AH18.00-N-0101-01HA

Observe engine oil grade set in maintenance system or Specifications for Operating Fluids.

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

14

Start engine and allow to run in idle for 10 s until the oil pressure has built up, then run the engine at varying speeds

15

Switch off engine and check area of exhaust gas turbocharger (7) for leaktightness

Visual inspection.

Turbocharger

Number

Designation

ENGINE 902.9, 906.9

ENGINE 924.9, 925.9, 926.9

BA09.40-N-1003-01B

Bolt, oil return flow line to turbocharger

Nm

10

10

Turbocharger

Number

Designation

ENGINE 902.9, 906.9

ENGINE 924.9, 925.9, 926.9

BA09.40-N-1004-01B

Bolt, shield to turbocharger

Nm

25

25

Exhaust manifold

Number

Designation

ENGINE 900.9, 902.9, 904.9, 906.9

ENGINE 924.9, 925.9, 926.9

BA14.10-N-1002-01B

Nut, engine brake flap fitting to turbocharger

M8

Nm

30

–

M10

Nm

50

50

Exhaust system

Number

Designation

Engine 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9

BA49.10-N-1002-01O

Bolt, clamp to exhaust pipe on valve fitting for engine brake/exhaust fitting

Nm

15

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