ar0910p8130mfe

Remove/install engine intake air duct downstream of air filter

ประเภท ar · หัวข้อ 09.10 · เวอร์ชัน 0200 · 2020-03-18

ใช้กับ: Engine 608 in model 118, 177, 247

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กลุ่มฟังก์ชัน 1 Engine › 09 Air intake, turbocharging › 09.10 Air cleaner — ซีรีส์ 118 · ซีรีส์ 177 · ซีรีส์ 247

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.33 Intake manifold/charge air pipe — ซีรีส์ 118 · ซีรีส์ 177 · ซีรีส์ 247

ใช้กับเครื่องยนต์/เกียร์ด้วย: 608 ***

AR09.10-P-8130MFE

Remove/install engine intake air duct downstream of air filter

18.02.2020

Engine

608 in model 118, 177, 247

Modification notes

18.02.2020

Document completely revised.

Remove/install engine intake air duct downstream of air filter

P09.10-2451-09

Shown on model 177

1

Line bracket

5s

Screw

9

Air intake pipe

2

Clean air line

6

Bracket

10

Clamp

3

Threaded clamps

6s

Bolts

11

Bolts

4

Electrical connector

8

Vent line

12

Seal

5

Bracket

Remove/install engine intake air duct downstream of air filter

Shown on model 177

13

Exhaust gas recirculation line

14

Bolts

B157/2

Low-pressure exhaust gas recirculation temperature sensor

P14.20-A034-05

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove/install

1

Switch off ignition and store transmitter key outside of transmitter range (min. 2 m).

2

Remove upper engine cover.

AP01.10-P-2405-01B

Installation: Only install upper engine cover after the leak test.

3

Unclip line bracket (1) from clean air line (2).

4

Release threaded clamps (3) from clean air line (2) and remove clean air line (2).

5

Release and disconnect electrical connector(4).

6

Remove screw (5s).

Bolt, holder for sensor wiring harness to air intake pipe

*BA07.04-P-1018-02C

7

Unclip electric line at bracket (5) and remove bracket (5).


Do not crush or kink or subject lines to tension.
This leads to damage to the lines and impairs their function.

8

Unscrew screws (6s) and place bracket (6) to one side.


Do not crush or kink or subject lines to tension.
This leads to damage to the lines and impairs their function.

Bolt, holder for differential pressure sensor to exhaust gas turbocharger

*BA07.04-P-1006-02C

9

Remove bleed line (8) from air intake pipe (9).

Hose clamp pliers

*454589003700

10

Remove screws (11).

Bolt, air intake pipe to turbocharger

*BA09.41-P-1006-01CA

11

Remove low-pressure exhaust gas recirculation temperature sensor (B157/2).

Temperature sensor to EGR line

*BA07.04-P-1013-02C

12

Remove screws (14).

Bolt, EGR line to exhaust gas recirculation valve

*BA14.20-P-1004-01S

13

Remove exhaust gas recirculation line (13) with air intake pipe (9) and seal opening with suitable stop plug.

Installation: Install new seal (12).

Record plug

*129589009100

14

Release clamp (10) and remove hose with exhaust gas recirculation line (13).

If air intake pipe (9) will be replaced.

Hose clamp pliers

*454589003700

15

Install in the reverse order.

16

Read out fault memory, clear if necessary.

AD00.00-P-2000-06MFA

Check

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

17

Perform engine test run. While doing so, check engine for proper operation and leak tightness.

18

Install upper engine cover.

AP01.10-P-2405-01B

Sensors

Number

Designation

Engine 608

BA07.04-P-1006-02C

Bolt, holder for differential pressure sensor to exhaust gas turbocharger

Nm

10

Sensors

Number

Designation

Engine 608

BA07.04-P-1013-02C

Temperature sensor to EGR line

Nm

32

Sensors

Number

Designation

Engine 608

BA07.04-P-1018-02C

Bolt, holder for sensor wiring harness to air intake pipe

M6

Nm

10

Charge air pipe/charge air cooling

Number

Designation

Engine 608

BA09.41-P-1006-01CA

Bolt, air intake pipe to turbocharger

M6

Nm

8

Exhaust gas recirculation

Number

Designation

Engine 608

BA14.20-P-1004-01S

Bolt, EGR line to exhaust gas recirculation valve

M6

Nm

10

Remove/install engine intake air duct downstream of air filter
Remove/install engine intake air duct downstream of air filter

454 589 00 37 00

Hose clamp pliers

129 589 00 91 00

Record plug

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