1 | Rocker arm assembly |
2 | Screw |
3 | Valve bridge |
4 | Retaining clip |
5 | Screw |
6 | Valve lock |
7 | Valve spring retainer |
8 | Valve spring |
9 | Valve stem seal |
10 | Valve guide |
L | Shank length |
W05.30-1041-06
| Remove | ||
1 | Remove all cylinder head covers | ||
2 | Remove soundproofing from frame on the upper left and right | ||
3 | Remove TDC inspection hole cap from the timing case | ||
4 | Attach turning device to timing case | Screw/bolt, engine cranking device to timing case | |
Turning device | |||
5 | Remove retaining clip (4) | ||
6 | Turn engine with the turning device until the piston of the selected cylinder is precisely in ignition TDC | ||
Firing order | |||
Observe firing order. | |||
7 | Remove rocker arm assembly (1) | ||
8 | Remove valve bridges (3) | ||
9 | Remove valve springs (8) and valve stem seals (9) | ||
Pliers | |||
Magnetic pin | |||
Valve tool case | |||
| Install | ||
10 | Install new valve stem seals (9) and install valve springs (8) | ||
| As of engine end no. 513886 | ||
Install only changed valve stem seals (9). | |||
Sleeve | |||
Valve tool case | |||
11 | Measure shank length (L) of screw (5) | If the shank length (L) was exceeded, replace screw (5). | |
Screw/bolt, tensioning arm of nozzle holder combination/constant throttle to cylinder head | |||
12 | Install retaining clip (4) | Bolt, tensioning arm of injection nozzle and constant throttle to cylinder head | |
13 | Put on valve bridges (3) | Check valve bridges (3) for wear or damage; replace if necessary. | |
14 | Measure shank length (L) of bolts (2) | If the shank length (L) was exceeded, replace corresponding screw (2). | |
Bolt, rocker arm bearing bracket to cylinder head | |||
15 | Check rocker arm assembly (1) for wear | If necessary, replace worn component parts. | |
16 | Install rocker arm assembly (1) | Check that the pushrods are seated correctly in the roller tappet. Oil roller tappet pans with engine oil. | |
Bolt, rocker arm bearing bracket to cylinder head | |||
17 | Set valve clearance | ||
| |||
Valve clearance | |||
Test tolerance for valve clearance | |||
Jam nut on rocker arm adjustment screw | |||
Tool kit | |||
18 | Install new valve stem seals (9) on the remaining cylinder heads | ||
Firing order | |||
Repeat operation steps 5 to 17; while doing so, observe the firing order. | |||
19 | Install cylinder head covers | ||
Only tilt back cab after the leak test. | |||
20 | Install noise encapsulation on the top right and left frame | ||
21 | Remove cranking device on timing case | ||
22 | Attach TDC inspection hole cap to the timing case | Screw/bolt, cap of TDC inspection hole to timing case | |
23 | Check engine oil level, correct if necessary | ||
Notes on engine oil | |||
Observe engine oil grade set in maintenance system or Specifications for Operating Fluids. | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
24 | Start engine and allow to run in idle for 10 s until the oil pressure has built up, then run the engine at varying speeds | ||
25 | Switch off engine and check for leaktightness | Visual inspection. |
346 589 01 61 00
Sleeve
904 589 04 63 00
Turning device
000 589 10 99 00
Tool kit
541 589 00 61 00
Valve tool case
210 589 00 40 00
Magnetic pin
606 589 00 37 00
Pliers