Remove/install guide bearing in flywheel

AR03.30-W-8401B

15.6.09

ENGINE 541.9 in MODEL 950, 952, 953, 954 except CODE (G02) Torque converter clutch (WSK)

ENGINE 542.9 in MODEL 950, 952, 954 except CODE (G02) Torque converter clutch (WSK)

W03.30-1042-09

1  Countersupport

2  Internal extractor

3  Drifts

4 Guide bearing

L Shank length

Arrow: Outside edge

5 Flywheel

6  Drift

7 Bolt

Modification notes

30.11.05

Repair method has been revised

 	Remove/install
1	Remove clutch	For a single-plate clutch	AR25.10-W-0050B
		For a double-plate clutch	AR25.10-W-0050BA
2	Remove cover of TDC inspection hole at timing case		*BA01.60-N-1001-01B
3	Attach cranking device to timing case		*BA01.60-N-1009-01B
			*407589006300
4	Lockup flywheel (5) with cranking device		*407589006300
5	Remove two opposing bolts (7) on flywheel (5)	 Installation: Lightly lubricate bolts (7) and tighten all bolts (7).
			*BA03.30-N-1001-01F
			*422589020900
6	Screw drifts (3) into freed up threaded holes for removed bolts		*403589026300
7	Unscrew remaining bolts (7) at flywheel (5)	 Installation: Lightly oil bolts (7) and screw them in.
			*422589020900
8	Measure bolts (7)	 If permissible shank length (L) is exceeded, replace bolt (7) concerned	*BE03.30-N-1004-03C
9	Pull out guide bearing (4) using internal extractor (2) and countersupport (1)		*000589273300
			*000589343300
		 Installation: Hammer in new guide bearing (4) using drift (6). The outer edge (arrow) of guide bearing (4) must stand flush to the contact surface of the bolts (7); the guide bearing (4) must not jut out. Lightly grease the guide bearing (4) inside.
			*403589051500
		Long-life grease	*BR00.45-Z-1001-06A
10	Install in the reverse order

Check values for flywheel

 Timing case

Number	Designation		Engine 541.9, 542.9


BA01.60-N-1001-01B	Bolt, end cover of TDC inspection hole to timing case	Nm	25
BA01.60-N-1009-01B	Bolt, engine cranking device to timing case	Nm	25