Remove/install belt pulley/vibration damper

AR03.30-P-1600HB

12.12.08

ENGINE 611.960 in MODEL 202.133 /134 /193 /194

ENGINE 611.961 in MODEL 210.006 /007 /206 /606

ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706

ENGINE 612.961 in MODEL 210.016 /216 /616

ENGINE 612.962 in MODEL 203.016 /216

ENGINE 612.963 in MODEL 163.113

ENGINE 612.965 in MODEL 463.322 /323

ENGINE 612.966 in MODEL 461.302 /331 /332 /342 /345

ENGINE 612.967 in MODEL 209.316

ENGINE 612.990 in MODEL 203.018 /218 /718

ENGINE 613.960 in MODEL 220.026

ENGINE 613.961 in MODEL 210.026 /226

P03.30-0303-09

Shown on engine 611.960

 	Remove/install
1	Remove poly-V belt (1)		AR13.22-P-1202HB
2	Install retaining lock (2) for crankshaft or ring gear	Engine 611.960 in model 202.133/134/193/ 194 Engine 611.961 in model 210.006/007/206/ 606 Engine 612.961 in model 210.016/216/616 Engine 612.963 in model 163.113 Engine 612.965 in model 463.322/323 Engine 612.966 in model 461.302/331/332/342/345 Engine 613.961 in model 210.026/226 Engine 613.960 in model 220.026	AR03.30-P-5000HB
		Engine 611.962 in model 203 Engine 612.962/990 in model 203 Engine 612.967 in model 209	AR03.30-P-5000PP
3	Remove center bolt (4) with washer (5)		*BA03.30-P-1001-01A
4	Remove belt pulley with vibration damper (6)	 If the hub of the belt pulley / vibration damper (6) is jammed on, pull off with puller . Do not tilt puller. Grooves of puller must mesh fully into the slots of the belt pulley.
		 Installation: Align curved washer, if necessary fix with grease. Turn to ensure that the slot is aligned with the parallel key in the crankshaft.
			*613589003300
	Checking
5	Inspect hub at belt pulley together and/or vibration damper (6) for wear grooves	 If wear grooves from the radial seal can be felt: 
		Replace belt pulley or vibration damper
6	Check front crankshaft radial sealing ring for leaks	 In the case of leakage on front crankshaft radial sealing ring: 
		Replace front crankshaft radial sealing ring	AR03.20-P-3000HB
7	Install in the reverse order

 Flywheel, driven plate, vibration damper, starter ring gear

Number	Designation				Engine 611.960/ 961	Engine 611.962	Engine 612.961/ 963/965/ 966


BA03.30-P-1001-01A	Central bolt for vibration damper	8.8	Stage 1	Nm	200	200	200
			Stage 2	 °	90	90	90
		10.9	Stage 1	Nm	325	325	325
			Stage 2	 °	90	90	90

 Flywheel, driven plate, vibration damper, starter ring gear

Number	Designation				Engine 612.962	Engine 612.967/ 990	Engine 613.960/ 961


BA03.30-P-1001-01A	Central bolt for vibration damper	8.8	Stage 1	Nm	200	-	200
			Stage 2	 °	90	-	90
		10.9	Stage 1	Nm	325	325	325
			Stage 2	 °	90	90	90

Puller

613 589 00 33 00