Check piston and connecting rod for wear and damage

AR03.10-W-0001A

19.9.06

ENGINE 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958

ENGINE 541.9 in MODEL 930, 932, 933, 934, 950, 952, 953, 954

ENGINE 542.9 in MODEL 930, 932, 934, 950, 952, 954

	Checking
1	Remove cylinder head	Engine 457.9	AR01.30-W-5800C
		Engine 541.9, 542.9 in model 930, 932, 933, 934	AR01.30-W-5800G
		Engine 541.9, 542.9 in model 950, 952, 953, 954	AR01.30-W-5800B
2	Check piston crown by means of visual inspection for damage
	Information for assessment of piston and piston rings		AH03.10-N-0001-04A
3	Check cylinder barrel for wear and damage		AR01.40-W-0003A
4	Remove pistons	 Only if wear or damage was found on the piston crown or cylinder contact surface:
		Engine 457.9	AR03.10-W-7021C
		Engine 541.9, 542.9 in model 930, 932, 933, 934	AR03.10-W-7021G
		Engine 541.9, 542.9 in model 950, 952, 953, 954	AR03.10-W-7021B
5	Check piston skirt and piston ring by means of a visual inspection for wear and damage
	Information for assessment of piston and piston rings		AH03.10-N-0001-04A
6	Remove connecting rod and check connecting rod bearing bushing (connecting rod eye) through visual inspection for wear and damage or angular movement of the oil holes	 The connecting rod must be replaced if there are score marks and notches. Can the damage profile no longer be assessed clearly: 
		Check connecting rod
		Engine 457.9	AR03.10-W-6112C
		Engine 541.9, 542.9 in model 930, 932, 933, 934	AR03.10-W-6112G
		Engine 541.9, 542.9 in model 950, 952, 953, 954	AR03.10-W-6112B
7	Check connecting rod bearing and connecting rod journal by means of a visual inspection for wear and damage	 If wear or damage are found the engine must be remove and repaired. Do not carry out any further steps.
	Notes on assessing wear on connecting rod bearings and connecting rod bearing journals		AH03.10-N-0001-03A
8	Install pistons	Engine 457.9	AR03.10-W-7021C
		Engine 541.9, 542.9 in model 930, 932, 933, 934	AR03.10-W-7021G
		Engine 541.9, 542.9 in model 950, 952, 953, 954	AR03.10-W-7021B
9	Install cylinder head	Engine 457.9	AR01.30-W-5800C
		Engine 541.9, 542.9 in model 930, 932, 933, 934	AR01.30-W-5800G
		Engine 541.9, 542.9 in model 950, 952, 953, 954	AR01.30-W-5800B

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