ar0310b7311b

Remove/install piston rings

ประเภท ar · หัวข้อ 03.10 · เวอร์ชัน 0103 · 2020-02-04

ใช้กับ: Engine 457.9 in model 382.15, 634.0 Engine 904.9 in model 368, 384.06, 685.284 Engine 906.9 (except 906.999) in model 368, 382.17/18 Engine 924.9 (except 924.92) in model 368, 384.06/07, 685.282/284/289, 979.2 Engine 926.9 (except 926.942) in model 368, 382.17 (except 382.171/176), 382.18, 384.06/07, 634.0

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 03 Crank assembly › 03.10 Connecting rods, pistons — ซีรีส์ 368 · ซีรีส์ 382 (รุ่น 15*, 17*, 175, 177, 178, 18*) · ซีรีส์ 384 (รุ่น 06*, 07*) · ซีรีส์ 634 (รุ่น 0**) · ซีรีส์ 685 (รุ่น 282, 284, 289) · ซีรีส์ 904 (รุ่น 9**) · ซีรีส์ 906 (รุ่น 900, 901, 902, 903, 910, 911, 912, 913, 915, 916, 917, 918, 919, 920, 921, 922, 923, 924, 925, 926, 927, 928, 929, 930, 931, 932, 933, 934, 935, 936, 937, 938, 939, 940, 941, 944, 945, 946, 947, 948, 949, 950, 951, 952, 953, 954, 955, 956, 960, 961, 963, 964, 965, 966, 967, 970, 972, 973, 974, 975, 977, 982, 983, 984, 985, 987, 988, 989, 990, 991, 992, 993, 994, 995, 998) · ซีรีส์ 979 (รุ่น 2**)

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.40 Connecting rod/piston — ซีรีส์ 368 · ซีรีส์ 382 (รุ่น 15*, 17*, 175, 177, 178, 18*) · ซีรีส์ 384 (รุ่น 06*, 07*) · ซีรีส์ 634 (รุ่น 0**) · ซีรีส์ 685 (รุ่น 282, 284, 289) · ซีรีส์ 904 (รุ่น 9**) · ซีรีส์ 906 (รุ่น 900, 901, 902, 903, 910, 911, 912, 913, 915, 916, 917, 918, 919, 920, 921, 922, 923, 924, 925, 926, 927, 928, 929, 930, 931, 932, 933, 934, 935, 936, 937, 938, 939, 940, 941, 944, 945, 946, 947, 948, 949, 950, 951, 952, 953, 954, 955, 956, 960, 961, 963, 964, 965, 966, 967, 970, 972, 973, 974, 975, 977, 982, 983, 984, 985, 987, 988, 989, 990, 991, 992, 993, 994, 995, 998) · ซีรีส์ 979 (รุ่น 2**)

ใช้กับเครื่องยนต์/เกียร์ด้วย: 457 9**, 924 91*, 924 93*, 924 94*, 924 97*, 924 98*, 924 99*, 926 900, 926 910, 926 911, 926 912, 926 913, 926 914, 926 915, 926 916, 926 917, 926 918, 926 919, 926 920, 926 921, 926 924, 926 925, 926 926, 926 927, 926 928, 926 929, 926 930, 926 932, 926 933, 926 934, 926 935, 926 937, 926 938, 926 941, 926 945, 926 946, 926 947, 926 948, 926 949, 926 950, 926 956, 926 959, 926 960, 926 961, 926 969, 926 970, 926 971, 926 972, 926 973, 926 974, 926 975, 926 976, 926 985, 926 986, 926 987, 926 988, 926 989, 926 990, 926 991, 926 992, 926 993, 926 994, 926 995, 926 996, 926 997, 926 998, 926 999

AR03.10-B-7311B

Remove/install piston rings

03.02.2020

Engine

457.9 in model 382.15, 634.0

Engine

904.9 in model 368, 384.06, 685.284

Engine

906.9 (except 906.999) in model 368, 382.17/18

Engine

924.9 (except 924.92) in model 368, 384.06/07, 685.282/284/289, 979.2

Engine

926.9 (except 926.942) in model 368, 382.17 (except 382.171/176), 382.18, 384.06/07, 634.0

Remove/install piston rings

1

Piston ring (groove I)

2

Piston ring (groove II)

3

Piston ring (groove III)

3.1

Tubular spring

4

Piston

5

Pliers for rings

6

Feeler gauge

W03.10-0010-06

Remove/install

1

Remove plunger


Engine 904.9, 906.9, 924.9, 926.9

AR03.10-B-7021B

Engine 457.90/91/92/93

AR03.10-B-7021C

2

Using pliers (5), remove the rings from the piston (4), following the order (1), (2) and (3)

Adjust the pliers (5) through the screw, limiting the opening of the rings at a slightly larger diameter than the outside diameter of the piston.

Installation: Before and after installing the rings, review them carefully. Replace the rings showing lateral wear, cracks and/or detachment of the material on the surface layer. Note the mounting position of the rings, the 'TOP' mark should be facing to the top of the piston.

Pliers

*000589373700

Check

3

Check the pistons for damage and/or wear on the channels of the rings. In the case they are to be reused, remove carefully the coal residues that are in the grooves and in the upper part of the piston

Replace any piston that shows damage and/or wear on the channels of the rings.

Measure

4

Measure the gap between the ring edges (1/2)

Insert and fit perfectly the ring, in the worn part of the cylinder (above the reversion point of the 1st ring movement).

Universal blades gauge from 0.05 to 1 mm

Engine 904.9, 906.9, 924.9, 926.9Clearance between the piston ring points

*BE03.10-B-1001-05A

5

Measure the gap between the ring edges (1/2)

Remove tubular spring (3.1) from scraper ring (3). Insert and fit perfectly the ring, in the worn part of the cylinder (above the reversion point of the 1st ring movement).

Universal blades gauge from 0.05 to 1 mm

Installation: Install tubular spring (3.1) onto scraper ring (3). Position the opening (tips) of the tubular spring (3.1) displaced 180º from the opening (tips) of the scraper ring (3).

Engine 904.9, 906.9, 924.9, 926.9Clearance between the piston ring points

*BE03.10-B-1001-05A

6

Install in reverse order

Test values of the piston rings

Number

Designation

Engine 904.9, 906.9

Engine 924.9, 926.9 except for Code MS5

BE03.10-B-1001-05A

Clearance between the piston ring points

channel ring I

new

mm

0,35...0,55

0,40...0,60

wear limit

mm

1,0

1,0

channel ring II

new

mm

0,40...0,60

0,40...0,60

wear limit

mm

1,0

1,0

channel ring III

new

mm

0,25...0,50

0,25...0,50

wear limit

mm

1,0

1,0

Test values of the piston rings

Number

Designation

Engine 924.9, 926.9 with Code MS5

BE03.10-B-1001-05A

Clearance between the piston ring points

channel ring I

new

mm

035...0,50

wear limit

mm

1,0

channel ring II

new

mm

1...1,2

wear limit

mm

-

channel ring III

new

mm

0,25...0,50

wear limit

mm

1,0

Remove/install piston rings

000 589 37 37 00

Pliers

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