Removal and insertion device
403 589 00 33 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1014-06A | ATE grease | - |
T01.40-0005-01
1 Coat cylinder liner (1) with ATE grease at the bottom collar contact surface and at the slip bevel.
2 Insert cylinder liner (1) into the crankcase.
If a cylinder liner is re-used, turn installation position through 90° (arrow).
T01.40-0006-01
3 Screw both stud bolts (1, 2) of removal and insertion device into two opposite threaded holes of the cylinder head bolts of crankcase.
T01.40-0007-01
4 Mount pressure plate (1) of removal and insertion device onto cylinder liner (2).
T01.40-0008-01
5 Position spindle (1) onto the pressure plate (2). Fit counter-support (3) over the spindle onto the stud bolts (4, 5) and screw tight.
6 Press cylinder liner (6) into the crankcase by turning the spindle.
- Counter-hold the hexagon bolt when turning the spindle.
- Engine 402.970, 447, 489: After pressing in cylinder liner, hold spindle under preload for a further 5 minutes with a torque of 120 Nm.
7 Only engine 402.970, 447, 489: Use a plastic spatula to carefully remove sealant which has been squeezed out between crankcase and cylinder liner (6).
8 Unbolt counter-support (3) and take off together with spindle (1) and pressure plate (2).
8 Unscrew stud bolts.