N01.40-2081-08
1 | Assembly sleeve | 4 | Oil pan | 7 | Crankshaft flange | ||
2 | Rear end cover screws on the cylinder crankcase | 5 | End cover | ||||
3 | Oil pan screws on rear crankshaft seal | 6 | Crankshaft radial sealing ring |
| Remove | ||
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
1.1 | Remove transmission | Only with transmission 716.6 | |
Model 636, 639 | |||
1.2 | Remove transmission with torque converter | Only with transmission 722.6 | |
Model 639 | |||
2 | Remove clutch | Only with transmission 716.6 | |
Model 639 | |||
3 | Remove flywheel or drive plate | ||
4 | Remove rear end cover screws from cylinder crankcase (2) | ||
5 | Remove oil pan screws from rear crankshaft seal (3) | ||
6 | Remove end cover (5) | Collect engine oil which flows out. | |
| Clean | ||
7 | Clean contact surfaces of end cover (5) to cylinder crankcase and clean oil pan (4) | Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | |
| Install | ||
8 | Apply sealant strand to joint of cylinder crankcase and oil pan (arrows) | ||
Notes on application of sealant to end cover with radial shaft seal | |||
Sealant, Loctite 5970, 50 ml | |||
9 | Plug assembly sleeve (1) onto crankshaft flange (7) | Assembly sleeve | |
10 | Install end plate (5) | The crankshaft radial sealing ring (6) is vulcanized in the end cover (5) and cannot be replaced separately. | |
11 | Tighten rear end cover screws on cylinder crankcase (2) | Screw/bolt, rear end cover to crankcase | |
Torque wrench | |||
12 | Tighten oil pan screws on rear crankshaft seal (3) | Bolt, oil pan to rear crankshaft seal | |
Torque wrench | |||
13 | Install flywheel/drive plate | N | |
14 | Install clutch | Only with transmission 716.6 | |
Model 636 | |||
15.1 | Install transmission | Only with transmission 716.6 | |
Model 636, 639 | |||
15.2 | Install transmission with torque converter | Only with transmission 722.6 | |
Model 639 | |||
| Check | ||
16 | Check engine oil level; fill with engine oil if necessary | Engine oil | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
17 | Perform engine test run; check engine for leak tightness | Carry out visual inspection. |
Filling capacities for engine lubrication system |
Number | Designation | ENGINE 646 in MODEL 636, 639 except diesel particulate filter | ENGINE 646 in MODEL 636, 639 with diesel particulate filter | ||
BF18.00-N-1001-01L | Engine oil | Filling capacity (oil and filter change) | Liter | 9 | 9 |
Sheet | |||||
Sheet | |||||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | - | |||
611 589 01 14 00
Assembly sleeve
001 589 72 21 00
Torque wrench
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
BR00.45-Z-1051-04A | Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | Chemische Werke Kluthe GmbH |