P42.10-2611-11
Danger ! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Notes on repairs to brake system | ||
| Remove | ||
1 | Detach wheel-and-tire assembly at the front | Vehicles with fixed brake caliper | |
2 | Detach rear complete wheels | ||
| Measure | ||
3 | Measure thickness of outer brake linings on front axle using gauge | Vehicles with floating brake caliper | |
Brake lining thickness - front axleBrake lining thickness | |||
Brake pad test gauge | |||
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change: | |||
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Replace brake linings subject to separate repair order. | |||
| Remove | ||
4 | Remove brake linings on front axle | MODEL 203.018/065/076/218/265/276/718, MODEL 203 with CODE 949 (EVOLUTION sport package), with CODE 950 (EVOLUTION AMG sport package) | |
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5 | Remove brake linings on rear axle | ||
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| Measure | ||
6 | Measure thickness of brake linings on front axle | MODEL 203.018/065/076/218/265/276/718, MODEL 203 with CODE 949 (EVOLUTION sport package), with CODE 950 (EVOLUTION AMG sport package) | |
Brake lining thickness - front axleBrake lining thickness | |||
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change: | |||
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Replace brake linings subject to separate repair order. | |||
7 | Measure thickness of brake linings on rear axle | Brake lining thickness - rear axleBrake lining thickness | |
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change: | |||
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Replace brake linings subject to separate repair order. | |||
| Install | ||
8 | Install brake linings on rear axle | ||
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9 | Install brake linings on front axle | MODEL 203.018/065/076/218/265/276/718, MODEL 203 with CODE 949 (EVOLUTION sport package), with CODE 950 (EVOLUTION AMG sport package) | |
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10 | Mount complete wheels at rear | ||
11 | Mount complete wheels at front | Vehicles with fixed brake caliper | |
Check values for front brake lining |
Number | Designation | MODEL 203.004/006/007/008/016/035/040/042/043/045/046/061/064/076/081/084/092/204/206/207/208/216/235/242/243/245/246/261/264/276/281/284/292/706/707/708/730/731/735/741/745/746/747/764, MODEL 203.087/287 with floating brake caliper | MODEL 203.018/218/718, MODEL 203.065/265 with floating brake caliper | ||
BE42.10-P-1001-05I | Brake lining thickness | New (with pad backing plate) | mm | 19,8 | 17,8 |
Wear limit (without pad backing plate) | mm | 2 | 2 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 14,2 | 12,2 | ||
Wear limit (without pad backing plate) for maintenance service | mm | - | - | ||
Wear indicator activated | mm | 3 | 3 |
Check values for front brake lining |
Number | Designation | MODEL 203.020/220 with CODE 949/950, MODEL 203.056/256 with CODE 949/950 | MODEL 203.020/220 except CODE 949/950, MODEL 203.056/256 except CODE 494/498/625/949/950, MODEL 203.756 | ||
BE42.10-P-1001-05I | Brake lining thickness | New (with pad backing plate) | mm | 16,6 | 15,8 |
Wear limit (without pad backing plate) | mm | 1,8 | 1,8 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 9,6 | 9,2 | ||
Wear limit (without pad backing plate) for maintenance service | mm | 5,1 | - | ||
Wear indicator activated | mm | 2...3 | 3 |
Check values for front brake lining |
Number | Designation | MODEL 203.052/054 with floating brake caliper, MODEL 203.252/254/752 | Model 203.052/054 | ||
BE42.10-P-1001-05I | Brake lining thickness | New (with pad backing plate) | mm | 19,85 | 16,5 |
Wear limit (without pad backing plate) | mm | 2 | 1,8 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 12 | 9,2 | ||
Wear limit (without pad backing plate) for maintenance service | mm | 5,6 | 4,7 | ||
Wear indicator activated | mm | 2...3 | 2...3 |
Check values for front brake lining |
Number | Designation | MODEL 203.056/256 with CODE 494/498/625, MODEL 203.087 with CODE 494, MODEL 203.240 except fixed brake caliper, MODEL 203.740/742/743 | Model 203.065/265 | ||
BE42.10-P-1001-05I | Brake lining thickness | New (with pad backing plate) | mm | 19,85 | 17 |
Wear limit (without pad backing plate) | mm | 2 | 2 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 12 | 11 | ||
Wear limit (without pad backing plate) for maintenance service | mm | 5,8 | - | ||
Wear indicator activated | mm | 3 | 2 |
Check values for front brake lining |
Number | Designation | MODEL 203.087 except CODE 494 with fixed brake caliper, MODEL 203.287 with fixed brake caliper | Model 203.240 | ||
BE42.10-P-1001-05I | Brake lining thickness | New (with pad backing plate) | mm | 16,2 | 16,5 |
Wear limit (without pad backing plate) | mm | 1,4 | 2 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 9,65 | 9,8 | ||
Wear limit (without pad backing plate) for maintenance service | mm | 5,15 | 4,6 | ||
Wear indicator activated | mm | 3 | 3 |
Check values for rear brake pad |
Number | Designation | Model 203.004/006/007/008/016/020/035/040/042/043/045/046/052/054/056/061/064/081/084/092/204/206/207/208/216/220/235/242/243/245/246/252/254/256/261/264/281/284/292/706/707/708/730/731/735/740/741/742/743/745/746/747/752/756/764 | Model 203.018/065/076/218/265/276/718 | ||
BE42.10-P-1001-15H | Brake lining thickness | New (with pad backing plate) | mm | 15,5 | 15 |
Wear limit (without pad backing plate) | mm | 2 | 2 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 11 | 9 | ||
Wear indicator activated (if installed) | mm | 3 | 2 |
Check values for rear brake pad |
Number | Designation | Model 203.087/287 | Model 203.240 | ||
BE42.10-P-1001-15H | Brake lining thickness | New (with pad backing plate) | mm | 15,2 | 14,5 |
Wear limit (without pad backing plate) | mm | 2 | 2 | ||
Wear limit (with pad backing plate) for maintenance service | mm | 8,6 | 8,8 | ||
Wear indicator activated (if installed) | mm | 3 | 3 |
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Brake pad test gauge