Illustrated on model 169 |
01 | Filling and bleeding device |
P42.00-2107-11
Illustrated on model 169 |
1 | Expansion reservoir |
2 | Cap |
P42.10-2410-05
Danger | Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Topical note | Brake fluid notes | ||
Topical note | Notes on repairs to brake system | ||
| Clean | ||
1 | Clean cap (2) and expansion reservoir (1) | ||
| Remove | ||
2 | Unscrew cap (2) | ||
3 | Suction off brake fluid from the expansion reservoir (1) | ||
4 | Add new brake fluid up to the Max. marking in the expansion reservoir (1) | ||
5 | Connect filler/bleeder unit (01) to expansion reservoir (1) | ||
| 000 588 01 82 00 Filling unit | ||
Observe the operator's manual for the filling and bleeding unit (01). | |||
6.1 | Remove rear lower engine compartment paneling | Vehicles with lower engine compartment paneling | |
| MODEL 117, 156, 176, 242, 246 | ||
| Model 169, 245 (except 245.286) with code 484 (Rough road package) | ||
| Model 169, 245 (except 245.286) except code 484 (Rough road package) | ||
6.2 | Remove bottom section of soundproofing | Vehicles with bottom section of soundproofing | |
| MODEL 117, 156, 176, 246 | ||
| Model 169, 245 (except 245.286) | ||
Change fluid | |||
7 | Replace brake fluid | ||
| General brake fluid | ||
| Brake fluids (DOT 4 plus) | ||
| 000 588 01 82 00 Filling unit | ||
Bleed screw on front-axle brake caliper, model 117, 156, 169, 176, 242, 245 (except 245.286), 246Bleed screw on brake caliper | |||
Bleed screw on rear-axle brake caliper, model 169, 245 (except 245.286)Bleed screw to brake caliper | |||
Bleed screw on rear-axle brake caliper, model 117, 156, 176, 242, 246Bleed screw to brake caliper | |||
Bleed screw to central clutch release bearing, model 169 with transmission 711, 716.5Bleed screw to central clutch release bearing | |||
Bleed screw to central clutch release bearing, model 245.2 with transmission 711, 716.5Bleed screw to central clutch release bearing | |||
Bleed screw to central clutch release bearing, model 117, 156, 176, 242, 246 with transmission 711.6Bleed screw to central clutch operator | |||
Bleed screw to clutch slave cylinder, model 169 with transmission 711, 716.5Bleed screw to clutch slave cylinder | |||
Bleed screw to clutch slave cylinder, model 245.2 with transmission 711, 716.5Bleed screw to clutch slave cylinder | |||
New brake fluid must escape without any bubbles via the bleed hose: | |||
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Bleed the system. | |||
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| Check | ||
8 | Check brake system for leaks | If there are problems: | |
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Rectify problem subject to separate repair order. | |||
| Install | ||
9.1 | Install lower rear engine compartment paneling | Vehicles with lower engine compartment paneling | |
| MODEL 117, 156, 176, 242, 246 | ||
| Model 169, 245 (except 245.286) with code 484 (Rough road package) | ||
| Model 169, 245 (except 245.286) except code 484 (Rough road package) | ||
9.2 | Install rear bottom section of soundproofing | Vehicles with bottom section of soundproofing | |
| MODEL 117, 156, 176, 246 | ||
| Model 169, 245 (except 245.286) | ||
10 | Lower vehicle | ||
11 | Disconnect filling and bleeding unit (01) | ||
| Check | ||
12 | Check fluid level in expansion reservoir (1) |