Modification notes |
30.10.2018 | Nut, body-styling bar to bracket | BA88.30-N-1003-01P | |
09.11.2018 | Method change, operation step added | Operation step 16 | |
09.11.2018 | General note AH60.00-N-0000-02P added | ||
09.11.2018 | Technical note AH00.00-N-0001-01A added | ||
18.12.2018 | Method change, operation step added | Operation step 13 | |
18.12.2018 | "Technical note" added | Operation step 20 | |
14.03.2019 | Method extended | Operation steps 24, 25 |
1 | Front grille guard |
S88.30-A002-06
S88.30-A003-09
5 | Towing eye | 7.1 | Bracket | 8.1 | Longitudinal frame member | ||
6 | Bolts |
7.2 | Bracket |
8.2 | Longitudinal frame member |
9 | Tapping plate |
10 | Reinforcement |
11 | Shims |
12 | Nuts |
S88.30-A004-06
S88.30-A005-09
7.1 | Bracket | 14 | Shims | 17 | Bracket | ||
7.2 | Bracket | 15 | Nut | 18 | Screw | ||
13 | Bolts | 16 | Washer | 19 | Bracket |
S88.30-A006-09
Shown on right side of vehicle |
1 | Front grille guard | 13 | Bolts | 21 | Washer | ||
1.1 | Spacer | 20 | Nuts | 22 | Washer | ||
7.1 | Bracket |
19 | Bracket |
23 | Washer |
24 | Nut |
25 | Threaded rod |
26 | Radiator trim |
27 | Screw |
28 | Washer |
29 | Bracket |
30 | Nut |
31 | Washer |
32 | Nut |
S88.30-A007-06
S88.30-A008-09
1 | Front grille guard | 35 | Washer | 38 | Bolts | ||
33 | License plate bracket | 36 | Screw | 39 | Shims | ||
34 | Bolts | 37 | Cover | 40 | Bracket |
1 | Front grille guard |
41 | Date of manufacture |
S88.30-A009-11
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Topical note | Notes on self-locking nuts and bolts | ||
General note on listed repair materials | |||
| Remove | ||
1 | Remove front bottom crossmember. | ||
| |||
2 | Remove towing eye (5). | To do so, remove the bolts (6). | |
3 | Remove both side trims on the front bumper. | ||
| |||
4 | Remove license plate holder. | Dispose of license plate holder. | |
| Install | ||
5 | Prepare trim on front bumper for retrofitting the body-styling bar (1). | ||
Commercially available devices/tools | |||
6 | Install both side trims on the front bumper. | ||
| |||
7 | Fasten bracket (7.1) with towing eye (5) and screws (6) on the longitudinal frame member (8.1). | Screw, towing eye with bracket to longitudinal frame member | |
8 | Fasten bracket (7.2) with nuts (12), washers (11), and reinforcement (10) to the threaded plate (9). | To do this, position threaded plate (9) as shown in the longitudinal frame member (8.2). | |
Nut, bracket to threaded plate | |||
9 | Install screws (13) with washers (14) in the brackets (7.1, 7.2). | ||
10 | Fasten bracket (19) with screw (18), washers (16), and the nut (15) to the bracket (17). | Nut, bracket to bracket of center bumper bracket | |
11 | Install front bottom crossmember. | ||
| |||
Do not install cover on radiator grille and bottom trim on bumper yet. | |||
12 | Note manufacturing date (41). | The manufacturing date (41) is located in the shown position. | |
13 | Attach spacers (1.1) to brackets (7.1, 7.2). | ||
14 | Install body-styling bar (1) as shown in the direction of the arrow (B) on the vehicle. | To do this, fasten the body-styling bar (1) with screws (13), washers (21, 22), and nuts (20). | |
Nut, body-styling bar to bracket | |||
15 | Guide threaded rod (25) with the nut (24) and washer (23) through the radiator grille (26) to the bracket (19). | ||
16 | Fasten threaded rod (25) with screw (27), washers (28), and the nut (30) to the bracket (29). | Nut, threaded rod to body-styling bar | |
17 | Coat threaded rod (25) in tightening area of nuts (24, 32) with thread locking adhesive. | Thread locking agent, Loctite 243 (10 ml) | |
18 | Fasten threaded rod (25) with nuts (24, 32) and washers (23, 31) to the bracket (19). | Nut, threaded rod to bracket | |
19 | Fasten cover (37) with screws (38) and washers (39). | Screw, cover to license plate bracket | |
20 | Secure license plate bracket (33), as shown, with screw (36), washer (35) and screws (34). | | |
Model 471 | |||
Screw, license plate bracket to body-styling bar | |||
21 | Install cover on radiator grille. | ||
| |||
22 | Install bottom trim on bumper. | ||
| |||
23 | Enter respective special equipment with noted manufacturing date (41) in Vehicle Documentation System (VeDoc). | To do this, record special equipment with noted manufacturing date (41) in VeDoc: | |
Designation of the affected special equipment: Depending on the version, code Y1H (front protective paneling (nudge bar) polished steel) or code Y1I (front protective paneling (nudge bar) black steel). | |||
Attach note "Complete body-styling bar retrofitted as per AN88.30-S-0015P" under field organization texts for DG 88. | |||
24 | Perform SCN coding at PARKTRONIC control unit (PTS) (N62). | ||
| |||
Under the "Control unit adaptations" menu item follow the instructions for "SCN coding". | |||
25 | Hand over operator's manual of body-styling bar (1) to customer. | If an operator's manual is missing, this can be downloaded in the "ODUS" system (XENTRY Portal) and printed out. |