1 | Stationary heater-unit wiring harness |
2 | Antenna line (vehicle with CODE HY1 (Radio remote control for auxiliary heater)) |
3 | Heater unit |
A49/4 | Stationary heater Telestart receiver (vehicle with CODE HY1 (Radio remote control for auxiliary heater)) |
F55/2 | Fuse block (2, 9-pin) |
F55/5 | Fuse block 5 (9-pin) |
K23/1 | Fan relay blower setting 1 (vehicles without CODE HH9 (Regulated air conditioning, (TEMPMATIC))) |
M13/4 | Circulation pump |
M46/1 | Metering pump |
N33/3x1 | Electrical connector, auxiliary water heater (8-pin) |
N33/3x2 | Electrical connector, auxiliary water heater (4-pin) |
S46/11 | Heater booster/stationary heater button |
W43/1 | Left firewall ground point |
W71/2 | Driver seat frame ground point 2 |
X30/25 | Interior CAN electrical connector |
X31/10 | Electrical connector blower setting 1 (vehicles without CODE HH9 (Regulated air conditioning, (TEMPMATIC))) |
D83.70-1465-06
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
Topical note | Notes on carrying out repair work in the vehicle interior | ||
| Remove | ||
1 | Remove air filter housing | ||
| ENGINE 642 | ||
| ENGINE 646 | ||
| ENGINE 651 | ||
2 | Drain coolant | ||
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3 | Disconnect battery ground line | ||
| |||
4 | Remove door sill trim at left front | ||
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5 | Remove driver's seat | ||
| |||
6 | Loosen screws/bolts of seat base at left front | ||
| |||
Do not remove fuse strip and relay strips. | |||
7 | Check power supply at fuse block 5, (9 fuses) (F55/5) | Fuse block 5, (9 fuses) (F55/5) is located at driver seat frame at left. Check with a voltmeter whether a permanent positive is present at the slots for fuse 26 (25 A) auxiliary heater (warm water). | |
If no permanent positive is present at fuse block 5, 9-pin (F55/5): | |||
| |||
Retrofit circuit 30 wiring harness | |||
8 | Remove left front floor covering | ||
| |||
9 | Remove cover below steering wheel | ||
| |||
10 | Remove left side air vent | ||
| |||
11 | Remove air conditioning control and operating unit | Model 906 with engine 642, 646, 651 | |
| |||
12 | Remove paneling in left footwell | ||
13 | Remove instrument cluster paneling | If no instrument cluster paneling with mount for additional switches is installed. | |
| |||
14 | Remove center footwell cover | Model 906 with engine 642, 646, 651 | |
| |||
15 | Remove right front floor covering | Model 906 with engine 642, 646, 651 | |
16 | Remove glove compartment | Model 906 with engine 642, 646, 651 | |
| |||
17 | Remove fuel tank | ||
| |||
18 | Remove fuel pump and fill level sensor | ||
| |||
| Install | ||
19 | Install fuel pump and fill level sensor | ||
| |||
Replace fuel pump with fill level sensor with variant with additional connection for auxiliary heater (vehicle with CODE H12 (Auxiliary water heater)). Do not install fuel tank yet. | |||
20 | Retrofit fuel line | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
21 | Retrofit stationary heater bracket | ||
Topical note | Notes on paintwork repairs | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
22 | Retrofit heater (3) | ||
Model 906 with engine 642, 646, 651 | |||
23 | Retrofit coolant circulation pump | Vehicle without coolant circulation pump in engine compartment. | |
24 | Retrofit circulation pump wiring harness | Model 906 with engine 642, 646, 651 | |
Wiring harness repair kit, basic | |||
25 | Retrofit stationary heater wiring harness (1) | ||
26 | Retrofit coolant line | ||
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
27 | Perform cavity preservation in repair area | ||
Topical note | Notes on cavity preservation | ||
| 000 588 00 72 00 Sealing and corrosion protection gun | ||
Cavity preservation (free of solvents), 1 liter | |||
28 | Install fuel tank | ||
| |||
29 | Install glove compartment | Model 906 with engine 642, 646, 651 | |
| |||
30 | Install right front floor covering | Model 906 with engine 642, 646, 651 | |
31 | Install center footwell cover | Model 906 with engine 642, 646, 651 | |
| |||
32 | Install instrument cluster paneling | If no instrument cluster paneling with mount for additional switches is installed. | |
| |||
Seal open cutouts in instrument cluster paneling with dummy covers. | |||
33 | Install paneling in left footwell | ||
34 | Install air conditioning control and operating unit | Model 906 with engine 642, 646, 651 | |
| |||
35 | Install left side air vent | ||
| |||
36 | Install cover below steering wheel | ||
| |||
37 | Install left front floor covering | ||
| |||
38 | Tighten screws/bolts of seat base at left front | ||
| |||
39 | Install driver seat | ||
| |||
40 | Install door sill trim at left front | ||
| |||
41 | Connect ground cable to battery | ||
| |||
42 | Fill up coolant and check cooling system for leak tightness | ||
| |||
43 | Install air filter housing | ||
| ENGINE 642 | ||
| ENGINE 646 | ||
| ENGINE 651 | ||
44 | Perform software calibration number (SCN) coding in instrument cluster and electronic ignition lock (EZS) control unit | ||
| |||
45 | Add retrofit code O14 (Auxiliary water heater retrofitted) and KL1 (Fill level sensor for auxiliary heater) in Vehicle Documentation (VeDoc) | Enter content Auxiliary water heater retrofitted as per documentAN83.70-D-0001S in the field organization texts tab. | |
46 | Perform test run of stationary heater |
000 589 13 99 00
Wiring harness repair kit, basic
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