AR65.20-W-1006B | Remove/install front roof frame | 20.10.98 |
BODY 375.810 in MODEL 375.3 except CODE (DD5) Cab with high roof
BODY 375.830 in MODEL 375.1 except CODE (DD5) Cab with high roof
BODY 375.840 in MODEL 375.4 except CODE (DD5) Cab with high roof
BODY 940.899 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 except CODE (DD5) Cab with high roof
BODY 944.899 in MODEL 944.0 /2 except CODE (DD5) Cab with high roof
BODY 972.899 in MODEL 970, 972, 974, 975, 976 except CODE (DD5) Cab with high roof
W65.20-1008-06
1 Front roof frame
2 Sun visor mount
| Remove | ||
Danger! | Risk of injury from grazing or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Debur repair panels. | |
Danger! | Risk of fatal injury from the high voltage used for arc welding. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury when welding from weld splatter and UV light. Welding gases are poisonous when inhaled. | Use insulating surfaces, wear protective clothing, eye protection and protective masks. Remove highly inflammable materials from the danger zone. Use evacuation system | |
| General information on repairs to body | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | ||
| General notes on welding | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all attached parts remaining in vehicle (area to be repaired) | Use fireproof tarpaulin to avoid damage from flying sparks. | |
3 | Remove roof paneling | With code (F07) short cab. | |
With code (F04) long cab. | |||
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Drill (electric/pneumatic) | |||
Tarpaulin (fireproof) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
4 | Separate front roof frame (1). | ||
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Drill (electric/pneumatic) | |||
Tarpaulin (fireproof) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
| Install | ||
5 | Prepare connection points on A-pillars | ||
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Drill (electric/pneumatic) | |||
Tarpaulin (fireproof) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
6 | Prepare front roof frame for installation | ||
Round wire brush, braided, dia. 70 mm | |||
Grinding disc, dia. 115 mm, 80 m/s (max. 13.250/min) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
7 | Install front roof frame | ||
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Inert gas welder | |||
Drill (electric/pneumatic) | |||
Tarpaulin (fireproof) | |||
Spot welder | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
8 | Prepare connection points for roof paneling on body. | With code (F07) short cab. | |
With code (F04) long cab. | |||
| |||
| |||
Drill (electric/pneumatic) | |||
Tarpaulin (fireproof) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
9 | Prepare roof paneling for installation | With code (F07) short cab. | |
With code (F04) long cab. | |||
| |||
| |||
| |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
10 | Install roof paneling | With code (F07) short cab. | |
With code (F04) long cab. | |||
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Inert gas welder | |||
Drill (electric/pneumatic) | |||
Tarpaulin (fireproof) | |||
Spot welder | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
11 | Supplement seals with MB body sealant | ||
12 | Supplement underbody protection with MB permanent underbody protection agent | ||
13 | Paint area repaired and adjacent surfaces | See Paintwork Manual | |
14 | Supplement MB hollow cavity preservation | ||
15 | Reinstall all removed detachable body components |
Welding spot milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
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