251 589 06 23 00
Cutting template
Set of cutting templates
Spot weld milling cutter
201 589 00 51 00
251 589 11 23 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-3400-09
1 Mark separation points in areas A to C on new fender and cut.
Use set of cutting templates and cutting template . Adapt to body in addition
2 Drill cover plate not required out from rear fender in area G and remove .
The resulting holes are plug welded later.
3 Mark hole for and drill (area FA).
Use dia. 7 mm bit.
4 Grind mating surfaces down to bare metal in cross-hatched areas A, B and C on one side.
5 Grind mating surfaces down to bare metal in remaining cross-hatched areas on both sides.
6 Remove grinding chips using wet/dry vacuum cleaner.
7 Coat insides of spot weld flange (except areas A, B, C, FA, G, HB, HC and IA) with zinc dust paint.
P63.50-3401-06
8 Sand down to bare metal mating surfaces in the cross-hatched areas on both sides.
9 Remove grinding chips using wet/dry vacuum cleaner.
10 Coat insides of spot weld flanges with zinc dust paint.