AR63.50-L-1400-04VB | Installing rear fender | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models |
Test and adjusting values, gap sizes at hoods, doors and covers
Number | Designation | Model | |||
BE60.00-P-1005-01A | Gap size | Tank flap | Dimension | mm | 4.0 (0.5) |
Dimension | mm | - | |||
Fig. see | - | ||||
BE60.00-P-1010-01A | Gap size | Sliding door to front door | Dimension "C" | mm | 5.0 (0.5) |
Sliding door to outer sill cover | Dimension | mm | 5.0 (0.5) | ||
Sliding door to rear fender | Dimension | mm | 8.0 (0.5) | ||
Sliding door to roof edge | Dimension | mm | 5.0 (0.5) | ||
Fig. see | - | ||||
BE60.00-P-1011-01A | Gap size | Rear door to rear light unit | Dimension | mm | 5.0 (0.5) |
Tailgate to bumper | Dimension | mm | 7.0 (0.5) | ||
Tailgate to tailgate | Dimension | mm | 7.0 (0.5) | ||
Tailgate to rear spoiler | Dimension | mm | 5.0 (0.5) | ||
Rear spoiler to roof | Dimension "T" | mm | 7.0 (0.5) | ||
Fig. see | - | ||||
168 589 02 37 00
Spacer blocks
Flange crimping pliers
Feeler gage
129 589 03 21 00
414 589 01 23 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-29A | Lever riveting device | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
L63.50-0048-04
1 Install and adapt rear fender.
2 Rear lamps, fuel filler flap, sliding door, rubber seal and striker.
3 Check and adjust gaps between rear fender/sliding door/rear-end door and tank flap.
Use feeler gage and spacer blocks.
L63.50-0052-07
4 Rivet rear fender in areas A to D (use polygrip aluminum/steel countersunk head rivets 4.010 mm).
L63.50-0059-09
5 Rear fender .
L63.50-0063-07
6 Rear fender .
7 Rear fender in areas E and F .
In area E both from the inside of the vehicle and from the outside of the vehicle .
8 Rear fender in the areas G and H .
Weld through the weld seams in areas G and H. Perform welding operation in intervals allowing to cool in between to minimize heat distortion.
9 Rear fender in area J .
10 Face grind weld seams in areas E to H.
11 Solder areas G and H with body solder and face grind.
In the area H only solder above the paneling of the longitudinal member.
12 Clean all welds with wire brush.
L63.50-0032-05
13 Reposition spot weld flange on rear wheelhouse liner (in analogy to the undamaged side of the vehicle).
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