P63.30-2405-07
1 Align front side longitudinal member (2) and A-pillar (3) with one another and connect using vise grip pliers and
C-clamps.
2 Fit longitudinal member inner shell (1) to front side longitudinal member (2) and A-pillar (3) on body, align and fasten to straightening tool.
3 Fasten longitudinal member inner shell (1) and front side longitudinal member (2) to body using vise grip pliers and C-clamps.
4 Remove A-pillar (3).
A-pillar (3) is required for aligning on straightening tool.
P63.30-2371-09
5 In areas A and J on longitudinal member inner shell (1) .
6 In areas E and C on longitudinal member inner shell (1) .
7 Drill Ø 4 mm continuous holes in areas B and D on longitudinal member inner shell (1).
8 Countersink drilled holes with Ø 8 mm bit on one side
Countersink alternately from inside and outside
Areas not accessible from both sides can also be countersunk continuously on one side.
9 In areas B and D on longitudinal member inner shell (1) .
All other spot welds required are completed together with side wall paneling.
P63.30-2282-09
10 In areas F to H .
11 Grind all spot welds down flat if required.
12 Clean all other spot welds with wire brush