P63.20-7622-08
1 Scribe separation point on side roof paneling (1) (area A).
Transfer separation point from vehicle.
2 Cut side roof paneling (1) at separation point (area A).
3 Remove section from side roof paneling (1).
4 Grind mating surfaces on side roof paneling (1) down to bare metal in crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
5 Coat insides of spot welding flange on side roof paneling (1) with zinc dust paint
To prevent adhesion problems, do not coat bonding surfaces with zinc dust paint (areas B, C and D).
Observe pretreatment of gluing surfaces (areas B, C and D).
P63.20-7625-08
6 Mark separation points on A-pillar outer section (2) (areas D and E).
Take separation points from vehicle
7 Cut A-pillar outer section (2) at separation points (areas D and E).
8 Remove damaged sections of A-pillar outer section (2)
9 Grind mating surfaces down to bare metal on A-pillar outer section (2) in crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
10 Coat insides of spot welding flange on A-pillar outer section (2) with zinc dust paint.
To prevent adhesion problems, do not coat bonding surfaces with zinc dust paint (areas, H, I, J and K). The bonding surface in area K includes only the mating surface between the side roof paneling (1) and A-pillar outer section (2).
Observe pretreatment of bonding surfaces (areas G, H, I, J and K).