Remove/install dashboard

AR68.10-P-1000E

Remove/install dashboard

25.04.2018

Model

202

1

Instrument panel

2

Screw

3

Covers

4

Bolts

5

Cover

6

Screw

7

Bolts

1

Instrument panel

8

Switch panel

9

Rotary light switch cover

10

Cable

11

Handle

12

Clip

13

A-pillar

14

Sealing rings

15

Defroster vents

 Warning

Risk of injury during testing and repair operations related to pyrotechnical components

Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts.

AS91.00-Z-0008-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Information, assessment and legal requirements when working with, handling and storing pyrotechnical components

AH91.00-Z-0000-10A



Remove

1

Switch off ignition and remove transmitter key

2

Disconnect battery ground line

AR54.10-P-0003A

3

Remove steering wheel

AR46.10-P-0100B

4

Remove instrument cluster

AR54.30-P-6015EA

5

Remove glove box

AR68.10-P-1400E

6

Remove paneling on A-pillar

AR68.30-P-4050E

7

Remove center console

AR68.20-P-2000E

8

Remove radio

Model 202
with code 750 (MB Audio 30 RDS radio)
with code 753 (MB Audio 10 RDS radio)
with code 756 (MB Audio 10 RDS radio with CD insertion slot)

AR82.60-P-7502EB

Topical note

Notes on fiber optic cable

AH82.70-P-0001-02A

Model 202
with code 750 (Becker Europe 2000 radio)
with code 751 (Becker Grand Prix 2000 radio with RDS)

AR82.60-P-7502EA

9

Remove cover on center console

AR68.20-P-2350E

10

Remove left cover below instrument panel (1)

AR68.10-P-1500E

11

Remove right cover below instrument panel (1)

AR68.10-P-1520E

12

Remove covers for left and right speaker

AR68.10-P-1050E

13

Remove left and right side air vent

AR68.10-P-1100E

14

Disconnect electrical connector from switch panel (8) and lay down

15

Remove control and operating unit for automatic heater control

Model 202 up to 8/31/95

AR83.25-P-1120E

Model 202 as of 9/1/95
except code 581 (Automatic air conditioning)

AR83.25-P-1120F

Model 202 up to 8/31/95With air recirculation button

AR83.25-P-1120EA

16

Remove center air vents

AR68.10-P-1150E

17

Remove rotary light switch

AR54.25-P-3250EA

18

Remove rotary light switch cover (9) toward rear, remove plug coupling for headlamp range adjustment and rotary light switch cover (9)

19

Unhook cable (10) from handle (11)

20

Pull out handle (11) and lay down

21

Unscrew bolt (2) at side of instrument panel (1)

22

Unclip both covers (3) upward at side from defroster vent for windshield and remove

23

Unscrew bolts (4) and remove together with washers

24

Unclip cover (5) at side of instrument panel (1) (arrow) and remove

25

Remove screw/bolt (6)

26

Unscrew bolts (7) below instrument panel (1)

27

Remove lower clips (12) from A-pillars (13) on left and right

28

Lift instrument panel (1), pull toward rear and remove through passenger door opening with aid of helper

29

Lay instrument panel (1) down on suitable base

30

Remove glove compartment door with damper for center console frame and ignition lock round cover plate

When replacing instrument panel (1).



Install

31

Install glove compartment door with damper for center console frame and ignition lock round cover plate

When replacing instrument panel (1).

32

Insert spring nut for mounting instrument panel

33

Check sealing rings (14) via air outlet on heating housing for damage, replace if necessary

34

Move instrument panel (1) through passenger door opening into vehicle interior with aid of helper

35

Install instrument panel (1) with defroster vents (15) in heater housing

36

Install ignition lock in opening on instrument panel (1)

37

Expose electrical connectors on center console

38

Install left and right floor covering in lower area of center console

39

Expose electrical connectors for speaker and operating cable for heater

40

Loosely screw in bolts (2, 4, 7) for instrument panel (1)

41

Install center console and fasten

AR68.20-P-2000E

42

Install lower clips (12) on A-pillars (13)

43

Install paneling on A-pillars (13)

AR68.30-P-4050E

44

Tighten bolts (2, 4, 7) for instrument panel (1)

45

Clip in cover (5)

46

Clip in covers (3)

47

Install handle (11) and hook in cable (10)

48

Install rotary light switch

AR54.25-P-3250EA

49

Install rotary light switch cover (9)

50

Install center air vent

AR68.10-P-1150E

51

Install automatic heater control and operating unit

Model 202 up to 8/31/95

AR83.25-P-1120E

Model 202 as of 9/1/95
except code 581 (Automatic air conditioning)

AR83.25-P-1120F

Model 202 up to 8/31/95With air recirculation button

AR83.25-P-1120EA

52

Install electrical connectors and switches on switch panel (8)

53

Install side air vent

AR68.10-P-1100E

54

Install cover for left and right speaker

AR68.10-P-1050E

55

Install right cover below instrument panel (1)

AR68.10-P-1520E

56

Install left cover below instrument panel (1)

AR68.10-P-1500E

57

Install cover on center console

AR68.20-P-2350E

58

Install radio

Model 202
with code 750 (MB Audio 30 RDS radio)
with code 753 (MB Audio 10 RDS radio)
with code 756 (MB Audio 10 RDS radio with CD insertion slot)

AR82.60-P-7502EB

Topical note

Notes on fiber optic cable

AH82.70-P-0001-02A

Model 202
with code 750 (Becker Europe 2000 radio)
with code 751 (Becker Grand Prix 2000 radio with RDS)

AR82.60-P-7502EA

59

Install glove box

AR68.10-P-1400E

60

Install instrument cluster

AR54.30-P-6015EA

61

Install steering wheel

AR46.10-P-0100B

62

Connect ground cable to battery

AR54.10-P-0003A

63

Check for proper function, adjust analog clock, code radio