Replace rear fender complete · ar6350p1401lwx · Mercedes-Benz WIS

AR63.50-P-1401LWX

Replace rear fender complete

05.12.2019

Model

253.3

1	Rear fender

P63.50-4175-06

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
 Danger	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		AH00.00-Z-0300-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Topical note	Notes on battery		AH54.10-P-0001-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01LWG
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blankets	 When replacing the right rear fender (1), the standard tank lock must be installed and the filler neck covered with a welding protection blanket.
3	Separate rear fender (1)		AR63.50-P-1401-01LWX
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Primer stick	*BR00.45-Z-1012-07A
4	Prepare rear fender (1)		AR63.50-P-1401-02LWX
		 Commercially available devices/tools Round wire brush Body power jigsaw Spot weld milling machine
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
5	Install rear fender (1)		AR63.50-P-1401-03LWX
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Gap dimensions on hoods, doors and lids	AR60.00-P-0700-01LW
		 Commercially available devices/tools Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Rear door to side piece	*BE60.00-P-1008-01FA
		Outside of taillamp to inside of taillamp	*BE60.00-P-1014-01FA
		Outer taillamp to sidewall, bottom	*BE60.00-P-1019-01FA
		Outside of taillamp to bumper	*BE60.00-P-1020-01FA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		 Feeler gauge	*129589032100
		As an alternative to restoring surfaces with body solder.
		
		Apply basic body filler.
			AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
6	Clean welds and sheet metal flanges	 Commercially available devices/tools Round wire brush
7	Remove spark protection blankets
8	Clean repair area	 Commercially available devices/tools Wet/dry vacuum cleaner
9	Prime repair area using primer filler
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
10	Seal seam following repairs		AR97.10-P-4000LW
11	Paint repair areas and adjacent surfaces
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Add cavity preserving agent		AR97.20-P-1500LW
13	Install all detachable body components in area to be repaired

Test and adjustment values for gap dimensions

Number	Designation			Model 253.3
BE60.00-P-1008-01FA	Rear door to side piece	Dimension "I"	mm	3,5 (0,5)
		For picture, see		AR60.00-P-0700-01LW

Test and adjustment values for gap dimensions

Number	Designation			Model 253.3
BE60.00-P-1014-01FA	Outside of taillamp to inside of taillamp	Dimension "T"	mm	3,5 (+1,5/-1)
		For picture, see		AR60.00-P-0700-01LW

Test and adjustment values for gap dimensions

Number	Designation			Model 253.3
BE60.00-P-1019-01FA	Outer taillamp to sidewall, bottom	Dimension "W"	mm	1,0 (+1/-0,5)
		For picture, see		AR60.00-P-0700-01LW

Test and adjustment values for gap dimensions

Number	Designation			Model 253.3
BE60.00-P-1020-01FA	Outside of taillamp to bumper	Dimension "X"	mm	2,0 (1)
		For picture, see		AR60.00-P-0700-01LW

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1035-13A	Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

Documente menționate

ah0000z030001a Indicații generale la autovehicule cu rețea de bord de înaltă tensiune și/sau acumulator litiu-ion și/sau sistem de tracțiune pe gaz, cât și echipament de protecție personală
ah5400p000101a Indicaţii pentru evitarea defectării componentelor electronice prin descărcare electrostatică
ah5410p000101a Indicaţii pentru acumulator
ah5410p000101a
ah6000n000101a Indicaţii generale privind reparaţiile de caroserie
ah6000p000102a Măsuri pentru evitarea avariilor la componente la operaţii electrice de sudare, de lipire
ah6000p000301n Indicaţii generale privind nituirea
ah6000p000801sx Tratare prealabilă a suprafeţelor de lipire
ah6000p003901lwg Indicaţii privind umplerea cu spumă de antifonare şi de atenuare a vibraţiilor structurii în autovehicul
ah9800p940802a Indicaţii pentru vopsirea după reparaţie
ah9800p940903a Generalităţi privind materialele MB
ar6000p003101lwg Prelucrare grund la caroserie
ar6000p070001lw
ar6350p140101lwx
ar6350p140102lwx
ar6350p140103lwx
ar9710p4000lw
ar9710p4000lwe
ar9710p4000lwo
ar9720p1500lw
ar9720p1500lwe
ar9720p1500lwo
as0000z000701a Pericol de moarte datorită tensiunii înalte la sudura electrică. Pericol de explozie prin sudare în zona materialelor uşor inflamabile. Pericol de rănire prin stropi de sudură şi raze UV în timpul sudării. Pericol de intoxicare p
as0000z001001a Pericol de moarte prin alunecare sau basculare a autovehiculului de pe elevator
as0000z001701a Pericol de rănire prin tăieturi respectiv zgârieturi provocate de componentele cu muchii ascuţite ale autovehiculului
as0000z003501a Pericol de moarte în cadrul lucrărilor la componentele şi sistemele cu U >= 30 V tensiune alternativă (CA) respectiv cu U >= 60 V tensiune continuă (CC)
as4700z000101a Pericol de explozie prin aprindere, pericol de intoxicare prin inhalare şi înghiţire de carburant cât şi pericol de rănire prin contactul pielii şi ochilor cu carburantul
ws5400p0049b
ws6000p0021k
ws6000p0022k