The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
P63.50-4185-08
1 | Install rear fender (1) and fit. |
2 | Install rear bumper. |
3 | Install taillamp. |
4 | Install door seal. |
5 | Install striker eye. |
6 | Check and adjust gap dimensions. |
7 | Fix rear fender (1) in place. |
8 | Remove striker eye. |
9 | Remove door seal. |
10 | Remove taillamp. |
11 | Remove rear bumper. |
12 | Drill rivet holes on rear fender (1) with Ø 6.7 mm bit (area A). |
13 | Remove rear fender (1). |
14 | Deburr rivet holes on rear fender (1) and body on both sides. |
15 | Coat with zinc dust paint insides of those riveted joints that will not be bonded. |
16 | Install suitable spacers on outer rear wheel well at uniform intervals (area D). |
17 | Apply sealant to outer rear wheel well and foam parts (areas B and D). |
18 | Apply 2-component adhesive to body in crosshatched areas (areas C). |
Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive. |
P63.50-4186-06
P63.50-4187-09
19 | Install rear fender (1) and fix in place. |
20 | Rivet rear fender (1) with Ø 6.4x12 rivet (area E). |
21 | Rear fender (1) (areas F). |
22 | Rivet rear fender (1) (area G). |
23 | Rear fender (1) (areas H). |
P63.50-4188-12
P63.50-4189-09
24 | Rear fender (1) (areas I, K and L). |
Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion. |
25 | Grind inert gas welds down flat (areas I, K and L). |
26 | Solder surfaces on rear fender (1) with body solder and smooth (areas I, K and L). |
Alternatively to restorage of the surfaces with body solder, it is also possible to use a body basic spatula. |