AR42.10-B-0400A | Repair brake caliper guide | 12.02.16 |
Vehicle 382.1## #D, 634.0## #D with CODE BB5 (Disc brakes on front and rear axle)
Vehicle 693.1, 695.0, 695.3, 696.0 with CODE BB5 (Disc brakes on front and rear axle)
B42.10-0367-09
SB7000 brake caliper “1” version:
Fixed bearing components - Bronze bushing
5 Guide-pin
7 Bronze bushing
9 Z folded protector
10 Rubber cap
31 Clamp
40 Caliper fastening bolt
58 Inner z folded protector's protective ring
Floating bearing components - “1” type rubber bushing
4c Bearing guide pin
6c Type "1" rubber bushing
40 caliper fastening bolt
SB7000 brake caliper “2” version:
Fixed bearing components - Bronze bushing
5 Guide-pin
7 Fixed bearing bronze bushing
9 Fixed bearing inner z folded protector.
10a Metallic cap
10.1a Sealing ring
40 caliper fastening bolt
58 Inner z folded protector's protective ring
Floating bearing components - “2” type rubber bushing
4a Guide-pin
6a Type "2" rubber bushing
39 caliper fastening bolt
68a Metallic cap
SN7000 brake caliper, except for those of the O500 front axles models:
Fixed bearing components - Bronze bushing
5 Guide-pin
7 Bronze bushing
9 Z folded protector
10b Metallic cap
40 Caliper fastening bolt
58 Protective ring
Floating bearing components - "DU" bushing
4b Guide-pin
6b "DU" type bushing
9 Internal z folded protector
39 caliper fastening bolt
58 Protective ring
68b Metallic cap
SN 7000 brake caliper, except for those of the O500 front axle models:
4a Guide-pin
6a Type "2" rubber bushing
39 caliper fastening bolt
68a Floating bearing metallic cap
The components of the fixed bearing of the bronze bushing are the same normally used with the SN7000 brake calipers
| Remove | ||
| Indications about the brake caliper repair | ||
1 | Firstly identify the type of caliper to be repaired, if necessary refer to: | ||
2 | Remove the brake caliper | Knorr brake caliper, SN7000 series | |
Knorr brake caliper, SB7000 series | |||
3 | Remove the z folded protectors and the guide pins | ||
4 | Remove the bronze bushing | ||
5 | Remove the rubber bushings or DU in the floating bearing | According to the caliper type: SB7000 brake caliper, “1” or "2" version: SN7000 brake caliper with ‘DU” bushing. SN7000 brake caliper with “2” type rubber bushing placed in the front part of the O500 vehicles. | |
| Install | ||
6 | Install the bronze bushing | ||
7 | Install the rubber bushings or DU in the floating bearing | According to the caliper type: SB7000 brake caliper, “1” or "2" version: SN7000 brake caliper with ‘DU” bushing. SN7000 brake caliper with “2” type rubber bushing placed in the front part of the O500 vehicles. | |
8.1 | Install the guide pins, the protectors and the support | In the SN7000 calipers | |
8.2 | Install the guide pins, the protector and the support | In the SB7000 calipers | |
9 | Install the bearings' metallic caps | In the SB7000 calipers | |
10 | Install the brake caliper | Knorr brake caliper, SN7000 series | |
Knorr brake caliper, SB7000 series |