ar4210b0400a

Repair brake caliper guide

Type ar · topic 42.10 · version 0500 · 2016-02-12

Applies to: Vehicle 382.1## #D, 634.0## #D with CODE BB5 (Disc brakes on front and rear axle)Vehicle 693.1, 695.0, 695.3, 696.0 with CODE BB5 (Disc brakes on front and rear axle)

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — Series 382 (models 1**) · Series 634 (models 0**) · Series 693 (models 1**) · Series 695 (models 0**, 3**) · Series 696 (models 0**)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.40 Service brake, front — Series 382 (models 1**) · Series 634 (models 0**) · Series 693 (models 1**) · Series 695 (models 0**, 3**) · Series 696 (models 0**)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.42 Service brake, rear — Series 382 (models 1**) · Series 634 (models 0**) · Series 693 (models 1**) · Series 695 (models 0**, 3**) · Series 696 (models 0**)

AR42.10-B-0400A

Repair brake caliper guide

12.02.16

Vehicle 382.1## #D, 634.0## #D with CODE BB5 (Disc brakes on front and rear axle)

Vehicle 693.1, 695.0, 695.3, 696.0 with CODE BB5 (Disc brakes on front and rear axle)

Repair brake caliper guide

B42.10-0367-09

SB7000 brake caliper “1” version:

Fixed bearing components - Bronze bushing

5 Guide-pin

7 Bronze bushing

9 Z folded protector

10 Rubber cap

31 Clamp

40 Caliper fastening bolt

58 Inner z folded protector's protective ring

Floating bearing components - “1” type rubber bushing

4c Bearing guide pin

6c Type "1" rubber bushing

40 caliper fastening bolt

SB7000 brake caliper “2” version:

Fixed bearing components - Bronze bushing

5 Guide-pin

7 Fixed bearing bronze bushing

9 Fixed bearing inner z folded protector.

10a Metallic cap

10.1a Sealing ring

40 caliper fastening bolt

58 Inner z folded protector's protective ring

Floating bearing components - “2” type rubber bushing

4a Guide-pin

6a Type "2" rubber bushing

39 caliper fastening bolt

68a Metallic cap

SN7000 brake caliper, except for those of the O500 front axles models:

Fixed bearing components - Bronze bushing

5 Guide-pin

7 Bronze bushing

9 Z folded protector

10b Metallic cap

40 Caliper fastening bolt

58 Protective ring

Floating bearing components - "DU" bushing

4b Guide-pin

6b "DU" type bushing

9 Internal z folded protector

39 caliper fastening bolt

58 Protective ring

68b Metallic cap

SN 7000 brake caliper, except for those of the O500 front axle models:

4a Guide-pin

6a Type "2" rubber bushing

39 caliper fastening bolt

68a Floating bearing metallic cap

The components of the fixed bearing of the bronze bushing are the same normally used with the SN7000 brake calipers

Remove

Indications about the brake caliper repair

AH42.10-B-9406-05F

1

Firstly identify the type of caliper to be repaired, if necessary refer to:

2

Remove the brake caliper

Knorr brake caliper, SN7000 series

AR42.10-B-0090A

Knorr brake caliper, SB7000 series

AR42.10-B-0090C

3

Remove the z folded protectors and the guide pins

AR42.10-B-0400-11A

4

Remove the bronze bushing

AR42.10-B-0400-01A

5

Remove the rubber bushings or DU in the floating bearing

According to the caliper type:

SB7000 brake caliper, “1” or "2" version:

SN7000 brake caliper with ‘DU” bushing.

SN7000 brake caliper with “2” type rubber bushing placed in the front part of the O500 vehicles.

AR42.10-B-0400-07A

Install

6

Install the bronze bushing

AR42.10-B-0400-02A

7

Install the rubber bushings or DU in the floating bearing

According to the caliper type:

SB7000 brake caliper, “1” or "2" version:

SN7000 brake caliper with ‘DU” bushing.

SN7000 brake caliper with “2” type rubber bushing placed in the front part of the O500 vehicles.

AR42.10-B-0400-04B

8.1

Install the guide pins, the protectors and the support

In the SN7000 calipers

AR42.10-B-0400-04C

8.2

Install the guide pins, the protector and the support

In the SB7000 calipers

AR42.10-B-0400-04D

9

Install the bearings' metallic caps

In the SB7000 calipers

AR42.10-B-0400-09A

10

Install the brake caliper

Knorr brake caliper, SN7000 series

AR42.10-B-0090A

Knorr brake caliper, SB7000 series

AR42.10-B-0090C

Referenced documents