S28.10-4512-79
1 | Propeller shaft | 4 | Electrical wiring harness | 6 | Transfer case | ||
2 | Electrical connector | 5 | Vent line | 7 | Bolts | ||
3 | Electrical connector |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | Notes on threaded connections with aluminum screws/bolts | ||
| Remove/install | ||
1 | Move selector lever into neutral position. | ||
2 | Remove ground line from battery. | ||
3 | Raise vehicle. | ||
4 | Secure vehicle on vehicle lift. | ||
Commercially available devices/tools | |||
5 | Remove propeller shaft (1). | ||
6 | Remove propeller shaft of front axle differential. | ||
7 | Disconnect electrical connection (2). | ||
8 | Disconnect electrical connector (3). | ||
9 | Remove electrical wiring harness (4) from transfer case (6). | ||
10 | Remove bleed line (5) from transfer case (6). | ||
11 | Support transfer case (6). | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
12 | Remove transfer case (6). | To do this, remove bolts (7). 11 screws (7) are installed. | |
Screw, transfer case to adapter housing | |||
Screw, adapter housing to transfer case | |||
13 | Remove control unit of transfer case (6). | When replacing the transfer case (6). | |
14 | Remove absolute sensor of transfer case (6). | When replacing the transfer case (6). | |
15 | Install in the reverse order. | ||
| Check | ||
16 | Check and correct transmission oil level. | ||
| Transmission oils (specification 235.1) | ||
Filling screw to transfer case | |||
Assembly cleaner | |||
Loctite 7063 (400 ml) cleaning spray | |||
Hand pump | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
17 | Perform engine test run and check transfer case (6) for proper operation and leak tightness. | ||
Notes on evaluating leakages |
210 589 00 71 00
Hand pump
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