Remove/install reverse idler shaft with reverse gear

AR26.50-D-2002-01R

Remove/install reverse idler shaft with reverse gear



Specified transmission oils (commercial vehicle, van) - Overview

BB00.40-P-0231-02A

Transmission

711.680/683 in model 909

 Gear set, shafts

Number

Designation

Transmission 711.680

Transmission 711.683

BA26.50-N-1002-01D

Mounting bolt, reverse idler shaft to transmission housing

M8

Nm

20

20

1

Unscrew bolt (1).

2

Remove bearing shell (6).

3

Remove thrust plate (4), reverse idler gear (3) and cylindrical roller bearing (2).

4

Pull out reverse idler shaft (5).

5

Check all components for damage and wear and replace defective components.

6

Insert reverse idler shaft (5).

7

Insert bolt (1) and align threaded hole of reverse idler shaft (5) with bolt (1).

8

Pull out bolt (1) again.

9

Oil reverse idler shaft (5), cylindrical roller bearing (2) and thrust plate (4) lightly with automatic transmission fluid.

10

Slide cylindrical roller bearing (2), reverse idler gear (3) and thrust plate (4) onto reverse idler axle (5).

 The groove on the reverse idler gear (3) must point toward the drive side.

11

Install bearing shell (6) and tighten bolt (1)   .

 Replace self-locking bolt (1).

 The inscription on the bearing shell (6) must point toward the drive side.

1

Screw

2

Cylindrical roller bearing

3

Reverse gear

4

Thrust plate

5

Reverse idler shaft

6

Bearing shell