Remove/install rear door

AR72.12-P-0600M

Remove/install rear door

9.5.06

8.5.06

Nut on door hinge

Model 220

*BA72.12-P-1003-01D

 

Remove/install

1

Press molding strip (1) out of door control unit cover (2) with assembly wedge



*110589035900

2

Remove door handle cover (3) from door handle

3

Unscrew door control unit cover (2) from door lining (4) and press out with mounting wedge

AR72.12-P-1010M



*110589035900

4

Disconnect door control unit connectors and remove cover

5

Unclip protective hose (5) from B-pillar

6

Disconnect CL line and electrical connectors from rear door and route through cable duct (6)



 Remove door liner (4) from inner door panel in area of cable and plug connections with mounting wedge

*110589035900

7

Unscrew screws for door retaining strap (7) from B-pillar

*BA72.12-P-1004-01D

8

Unscrew nuts (8) from door hinges

 Remove door with aid of second person, avoid damaging paint

*BA72.12-P-1003-01D

9

Lift rear door and remove upward, simultaneously pull CL line out of rear door through cable duct (6) together with electrical lines

10

Set down rear door

 Avoid damaging paint



When replacing a door, carry out seam sealing and cavity preservation

11

Install in the reverse order



Following installation, check joint dimensions throughout

*129589032100

 Gaps on hoods, doors and lids

AR60.00-P-0700-01M

*BE60.00-P-1002-01A

If necessary, adjust rear door

AR72.12-P-0650M

Number

Designation

Model
220.0/1

Model
220.875/878

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension "B"

mm

8,0 (0,5)

6,5 (0,5)

Front door to fender

Dimension "H"

mm

5,0 (0,5)

5,0 (0,5)

Front door to rear door

Dimension "I"

mm

5,0 (0,5)

-

Front door to roof

Dimension "C"

mm

8,0 (0,5)

6,5 (0,5)

Rear door to top of side section

Dimension "D"

mm

5,0 (0,5)

5,0 (0,5)

Rear door to side section, bottom

Dimension "J"

mm

5,0 (0,5)

5,0 (0,5)

Fender to A-pillar

Dimension "Q"

mm

-

-

Front door to rear fender

Dimension "P"

mm

-

-

See picture

AR60.00-P-0700-01M

AR60.00-P-0700-01MP

Number

Designation

Model 220

BA72.12-P-1003-01D

Nut on door hinge

Nm

25

BA72.12-P-1004-01D

Screw for door holder on body

Nm

14