Assembly and covering work when painting the rear fender

AR98.00-P-0207RG

Assembly and covering work when painting the rear fender

29.08.2018

Model

190

Modification notes

06.07.2018

Detailed description of the work procedure.

Shown on model 190.3 in paint stage 2/3 on right side of vehicle

Shown on model 190.4 in paint stage 2/3 on right side of vehicle

Shown on model 190.3 with removed front door in paint stage 1E on right side of vehicle

Shown on model 190.4 with removed front door in paint stage 1E on right side of vehicle

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

General information on masking for paintwork

AH98.00-P-0200-01BK

Mask off, cover in paint stage 2 or 3

1.1

Unfasten rear bumper.

Paint stage 3 if the damaged area is not in the vicinity of the bumper, or paint stage 2.

AR88.20-P-2200RG

1.2

Remove rear bumper.

Paint stage 3, if the damaged area is in the vicinity of the rear bumper.

AR88.20-P-2200RG

2.1

Release longitudinal member panel.

Paint stage 3, if the damaged area is not in the vicinity of the longitudinal member panel or paint stage 2.

AR88.80-P-6000RG

2.2

Remove longitudinal member panel.

Paint stage 3, if the damaged area is in the vicinity of the longitudinal member panel.

AR88.80-P-6000RG

3

Remove rear lamp unit.

AR82.10-P-4905RG

4

Unclip trim element from top side windows.

Model 190.3


Carefully unclip trim piece.
Otherwise the trim element may become damaged.

 Long wedge

*115589035900

5

Remove triangular window.

Model 190.3
Paint stage 3, if the damaged area is in the area of the triangular window.

AR67.30-P-4000RG

6

Remove drip rail.

Model 190.3

7

Remove fuel filler flap.

Model 190
Right side of vehicle.

Model 190.3

AR88.60-P-2000RG

8.1

Mask off tank filler recess.

Right side of vehicle. Paint stage 3 if the damaged area is not in the vicinity of the tank filler recess, or paint stage 2.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

8.2

Remove tank filler recess.

Model 190
Right side of vehicle. Paint stage 3, if the damaged area is in the vicinity of the tank filler recess.

Model 190.3

AR88.60-P-2000RG

9

Install fuel filler flap.

Model 190
Right side of vehicle. Paint stage 3 if the damaged area is not in the vicinity of the tank filler recess, or paint stage 2.

Model 190.3

AR88.60-P-2000RG

10

Mask off inside of fuel filler flap and close fuel filler flap.

Right side of vehicle. Paint stage 3 if the damaged area is not in the vicinity of the tank filler recess, or paint stage 2.

11

Remove cover from trunk sealing frame or liftgate.

Paint stage 3, if the damaged area is in the area of the cover at the trunk sealing frame or liftgate.

12

Mask off all openings using masking tape.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

13

Mask off rear fender all the way round.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

14

Cover areas of vehicle that are not to be painted using film.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

Mask off, cover in paint stage 1E

15

Remove rear bumper.

AR88.20-P-2200RG

16

Remove rear crossmember under bumper.

17

Remove holder for rear bumper.

18

Remove rear fender liner.

AR88.10-P-1400RG

19

Remove longitudinal member panel.

AR88.80-P-6000RG

20

Remove tank filler recess.

Model 190
Right side of vehicle.

Model 190.3

AR88.60-P-2000RG

21.1

Remove liftgate.

Model 190.3

AR72.20-P-1020RG

21.2

Remove trunk lid.

Model 190.4

AR88.50-P-0001RGR

22

Remove edge guard for trunk cutout or liftgate cutout.

23

Remove cover from trunk sealing frame or liftgate.

24

Remove soft top.

Model 190.4

AR77.30-P-1002RGR

25

Remove rear lamp unit.

AR82.10-P-4905RG

26

Remove triangular window.

Model 190.3

AR67.30-P-4000RG

27

Unclip trim element from top side windows.

Model 190.3


Carefully unclip trim piece.
Otherwise the trim element may become damaged.

 Long wedge

*115589035900

28

Remove drip rail.

Model 190.3

29

Remove edge guard for door cutout.

30

Detach floor covering.

31

Mask off all openings using masking tape.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

32

Mask off rear fender all the way round.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

33

Cover areas of vehicle that are not to be painted using film.

 https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"