Remove/install gas bottle reservoir

AR86.60-S-0081E

Remove/install gas bottle reservoir

08.09.2016

Model

447.8

with code ZK7 (Equipment line MARCO POLO)

Modification notes

24.08.2016

Safety notice replaced

Notice block located in front of work description

1

Clamp

2

Hose

3

Electrical line

4

Union nut

5

Gas line

6

Screw

7

Check strap

8

Fresh water tank

9

Gas bottle reservoir

13

Fitting

14

Nut

9

Gas bottle reservoir

11

Sliding door

10

Bolts

12

Guide

 Danger !

Risk of explosion due to escaping combustible gas or overheating of gas cylinders.Risk of injury caused by burns to skin and eyes. Risk of frostbite to body parts caused by escaping gas and by touching components near the valves when emptying gas cylinders. Risk of poisoning or suffocation caused by inhaling gas.

Remove any sources of ignition.
Protective clothing, safety gloves and safety glasses must always be worn.
Ensure that the work area is adequately ventilated.
When working on vehicles at ambient temperatures over 60 °C, all gas cylinders must be removed.

AS00.00-Z-0018-01A



Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Remove gas bottle

AR86.60-S-0080E

2

Remove clamp (1) and pull off hose (2)

 Collect fluid running out with suitable vessel.

3

Disconnect electrical lines (3) from switch for exterior shower

 Observe assembly position for electrical lines (3).

4

Unscrew union nut (4)

5

Disconnect gas line (5) from gas cylinder container (9)

6

Unscrew bolt (6) from fresh water tank (8) and detach check strap (7)

7

Remove screws (10)

8

Push guide (12) toward rear in direction of arrow and remove

9

Detach gas cylinder container (9) upward on vehicle floor

10

Close sliding door (11) almost completely

11

Carefully press sliding door (11) in direction of arrow and remove gas cylinder container (9)

12

Transfer detachable parts on gas cylinder container (9)

When replacing gas bottle reservoir (9)

AR86.60-S-0081-01E



Install

13

Carefully press sliding door (11) in direction of arrow and insert gas cylinder container (9) into cabinet

14

Open sliding door (11) almost completely

15

Moisten drain fitting on gas cylinder container (9) with lubricant and install gas cylinder container (9) on drain fitting

 Ensure that gas cylinder container (9) is seated correctly.

Lubricant

*BR00.45-Z-1032-06A

16

Position guide (12) and tighten with bolts (10)

17

Position check strap (7) and tighten with bolt (6) to fresh water tank (8)

 Ensure that check strap (7) is seated correctly on gas cylinder container (9).

18

Position gas line (5) on fitting (13) and tighten with union nut (4)

 Counterhold fitting (13).

19

Tighten nut (14)

If gas cylinder container (9) is replaced.

20

Connect electrical lines (3) to switch for outdoor shower

 Observe assembly position for electrical lines (3).

21

Install hose (2) and secure with new clamp (1)

22

Install gas cylinder

AR86.60-S-0080E



Check

23

Check gas connection on gas cylinder container (9) for leakage

24

Check sliding door (11) for easy motion and correct closing

If the sliding door (11) cannot be moved easily or the sliding door (11) cannot be closed correctly.



Loosen bolts (10) and adjust sliding door (11)

Repair materials

Number

Designation

Order number

BR00.45-Z-1032-06A

Lubricant

A 000 989 08 60