Remove/install kitchenette

AR86.60-S-0003E

Remove/install kitchenette

17.11.2016

Model

447.8

with code ZK7 (Equipment line MARCO POLO)

Modification notes

12.08.2016

Method extended

Operation steps 35, 36

1

Kitchenette

5

Gas shut-off cock

9

Wastewater hose

2

Shelf

6

Gas line

36

Electrical line

3

Bolts

7

Electrical line

37

Wastewater hose

4

Bolts

8

T-piece

38

Bracket

14

Guide rail

32

Sliding door

33

Bolts

35

Shelf

10

Outdoor shower switch

13

Shelf

17

Electrical connectors

11

Hinged door

15

Fresh water hose

18

Electrical wiring harness

12

Sliding door

16

Distributor fitting

19

Electrical connectors

20

Electrical wiring harness

24

Electrical connector

28

Electrical connector

21

Nut

25

Electrical connector

29

Electrical wiring harness

22

Cover

26

Electrical connector

31

Electrical connector

23

Wastewater container

27

Electrical connector

30

Electrical connector

39

Electrical connector

F72

Fuse box (6 fuses)

X55/52

Electric bench seat electrical connector

40

Bolts

41

Electrical connector

 Danger !

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger !

Risk of injury caused by damaged assemblies filled with refrigerant

Wear protective clothing, safety gloves and safety glasses.

AS86.61-Z-0001-01A



Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Empty wastewater container (23)

AR86.30-S-0059-01E

2

Move front seats toward front

3

Switch off refrigerator box on kitchenette (1)

4

Disconnect ground line of additional battery

AR54.10-S-0004E

5

Remove bed extension

AR91.75-S-0010E

6

Remove passenger bench seat

AR91.21-S-4420E

7

Remove paneling on left C-pillar

AR68.30-S-4490E

8

Remove paneling from kitchenette (1) below cover of refrigerator box

AR86.61-S-2283E

 Installation: Reinstall paneling only after checking wastewater hose (9) on T-fitting (8) for leakage.

9

Remove gas line (6) from gas shutoff valve (5)

AR86.60-S-0085E

10

Remove all drawers

AR86.60-S-0020E

11

Remove paneling (22) and pivot to side

AR86.60-S-0002E

 Do not disconnect electrical connectors.

12

Remove bracket (38) from side wall

 Note the assembly position of bracket (38).

13

Push back sliding door on kitchenette (1) and remove floor (2)

 Long wedge

*115589035900

14

Remove pop-up roof control unit with bracket

Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
with code ZK7 (Equipment line MARCO POLO)

AR77.75-S-7345E

 Do not disconnect electrical connectors.

15

Remove wastewater hose (9) from T-fitting (8)

16

Unscrew threaded connection for wastewater hose (37) on T-fitting (8)

17

Open hinged door (11) and push sliding door (12) forward

18

Remove floor (13) in left cabinet

19

Disconnect electrical connectors (19) from outdoor shower switch (10)

20

Create access to electrical wiring harness (18)

21

Push back sliding door (12)

22

Open sliding door (32)

23

Remove floor (35)

AR86.60-S-0050-01E

 Installation: Reinstall floor (35) only after checking fresh water hose (15) in distributor (16) for leakage.

 Long wedge

*115589035900

24

Remove fresh water hose (15) from distributor (16)

25

Expose electrical connectors (17) and disconnect

26

Remove screw/bolts (33)

27

Remove screw/bolt (3)

 Bolt, mounting for kitchenette to sidewall

*BA86.60-N-1002-01C

28

Remove bolts (4)

 Bolt, mounting for kitchenette to floor

*BA86.60-N-1003-01C

29

Remove guide rail (14) for table on floor covering

30

Lift kitchenette (1) with aid of helper and remove sealing strip between kitchenette (1) and floor covering

 Observe assembly position of sealing strip.

 Installation: Install sealing strip with new double-sided adhesive tape.

31

Pivot kitchenette (1) into vehicle interior until electrical wiring harnesses (20, 29) are accessible at rear of kitchenette (1)

 Installation: Ensure that connection on air ducts behind kitchenette (1), bracket (38) as well as all lines are seated correctly.

32

Unscrew nut (21) and remove electrical wiring harness (20) from side wall

 Nut, ground point to sidewall

*BA86.60-N-1001-01C

33

Expose electrical wiring harness (20) on kitchenette (1)

34

Disconnect electrical connectors (24, 25, 26, 27, 28, 30, 39)

35

Disconnect electrical connector (41) from 6-fold fuse box (F72)

36

Unscrew bolts (40) and remove electrical connector on electric seat bench (X55/52)

37

Disconnect electrical connection (31)

Model 447.8
with code LC0 (Ambient lighting, Marco Polo cabinet module)
with code ZK7 (Equipment line MARCO POLO)

38

Remove electrical line (7, 36) from control button on emergency shift for electric pop-up roof

Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
with code ZK7 (Equipment line MARCO POLO)

39

Expose fresh water hose (15) and electrical wiring harness (18) on kitchenette (1)

40

Expose electrical wiring harness (29) on kitchenette (1)

41

Remove kitchenette (1) from vehicle interior with aid of helper

42

Install in the reverse order



Check

43

Check all electrical consumers in area repaired for proper function

44

Check wastewater hoses (9, 37) on T-fitting connection (8) for leakage

45

Check fresh water hose (15) on distributor (16) for leakage

46

Check gas system for leakage

 Kitchenette

Number

Designation

Model 447.8
with code ZK7 (Equipment line MARCO POLO)

BA86.60-N-1001-01C

Nut, ground point to sidewall

Nm

16

 Kitchenette

Number

Designation

Model 447.8
with code ZK7 (Equipment line MARCO POLO)

BA86.60-N-1002-01C

Bolt, mounting for kitchenette to sidewall

Nm

16

 Kitchenette

Number

Designation

Model 447.8
with code ZK7 (Equipment line MARCO POLO)

BA86.60-N-1003-01C

Bolt, mounting for kitchenette to floor

Nm

16