ar8350s3000a

Remove/install tubing harness of rear air conditioning

Typ ar · temat 83.50 · wersja 0102 · 2010-01-12

Dotyczy: MODEL 638.1 /2 with CODE (H06) Air conditioning with CODE (HH7) Air conditioning in rear

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 83 Klimatyzacja › 83.50 Układ klimatyzacji tyłu pojazdu — Seria 638 (modele 1**, 2**)

EinPAS 39 Ogrzewanie/ wentylacja/ chłodzenie › 39.15 Klimatyzacja › 39.15.13 Przewód sztywny/elastyczny/zawór — Seria 638 (modele 1**, 2**)

AR83.50-S-3000A

Remove/install tubing harness of rear air conditioning

30.11.09

MODEL 638.1 /2
with CODE (H06) Air conditioning
with CODE (HH7) Air conditioning in rear

Remove/install tubing harness of rear air conditioning

S83.50-4005-09

1 Connection fitting

2 Connection fitting

3 High pressure line of rear air conditioning at front

4 Suction line of rear air conditioning at front

5 High pressure line of rear air conditioning at rear

6 Suction line of rear air conditioning at rear

7 Dual hose clamp

19 Bracket

20 Hose clamp

21 Bracket

22 Hose clamp

23 Bracket

24 Hose clamp

25 High pressure line of air conditioning

26 Dual hose clamp

27 Bracket

28 Dual hose clamp

8 Bracket

9 Dual hose clamp

10 Bracket

11 Dual hose clamp

12 Bracket

13 Dual hose clamp

14 Hose clamp

15 Hose clamp

16 Bracket

17 Hose clamp

18 Hose clamp

Remove/install tubing harness of rear air conditioning

S83.50-4006-09

29 Screw

30 Refrigerant compressor

31 Screw

32 Suction line of air conditioning

33 Fluid reservoir

34 Dual hose clamp

41 Nut

42 Rear air conditioner housing

43 Rubber grommet

44 Plate

45 Intermediate piece

35 Dual hose clamp

36 Dual hose clamp

37 Bracket

38 Dual hose clamp

39 Bracket

40 Nut

Remove/install

When working on the refrigerant circuit, seal all openings with suitable caps in order to prevent unnecessary penetration by air humidity and dirt.

All sealing rings must be replaced and moistened with compressor oil.

Installation: Check for correct positioning of tubing harness of rear air conditioning and air conditioning.

1

Discharge air conditioning system

Installation: Refill air conditioning system and check for proper operation and check for leaks.

AR83.30-S-1760A

2

Remove front bumper

AR88.20-S-2000A

3

Remove radiator

AR20.20-S-3865D

4

Unscrew connection fitting (1, 2) on front and rear tubing harness of rear air conditioning (3, 4, 5, 6)

*BA83.50-N-1001-01A

*BA83.50-N-1002-01A

5

Unscrew bolt for dual hose clamp (7) of front tubing harness of rear air conditioning (3, 4) on bracket (8)

*BA83.50-N-1007-01A

6

Unscrew screw/bolt for dual hose clamp (9) of front tubing harness of rear air conditioning (3, 4) on bracket (10)

*BA83.50-N-1007-01A

7

Unscrew screw/bolt for dual hose clamp (11) of front tubing harness of rear air conditioning (3, 4) on bracket (12)

*BA83.50-N-1007-01A

8

Unscrew bolt for dual hose clamp (13) of front tubing harness of rear air conditioning (3, 4) on bracket

*BA83.50-N-1007-01A

9

Unscrew bolt for hose clamps (14, 15) of front tubing harness of rear air conditioning (3, 4) on bracket (16)

*BA83.50-N-1008-01A

10

Unscrew screw/bolt for hose clamps (17, 18) of front tubing harness of rear air conditioning (3, 4) on bracket (19)

*BA83.50-N-1008-01A

11

Unscrew bolt for hose clamp (20) of front high pressure line of rear air conditioning (3) on bracket (21)

*BA83.50-N-1008-01A

12

Unscrew screw/bolt for hose clamp (22) of front high-pressure line of rear air conditioning (3) on bracket (23)

*BA83.50-N-1008-01A

13

Unscrew bolt for hose clamp (24) of high pressure line of air conditioning (25) on bracket (23)

14

Unscrew bolt (29) for high pressure line of air conditioning (25) and front high pressure line of rear air conditioning (3) on refrigerant compressor (30)

Installation: Observe installation position of plate (44), front high pressure line of rear air conditioning (3), adapter (45) and high pressure line of air conditioning (25).

*BA83.55-N-1002-01A

15

Unscrew bolt (31) for front suction line of rear air conditioning (4) and suction line of air conditioning (32) on fluid reservoir (33)

*BA83.30-N-1003-01A

16

Pull front tubing harness of rear air conditioning (3, 4) forwards

17

Unscrew bolt for dual hose clamp (34) of rear tubing harness of rear air conditioning (5, 6) on the body

18

Unscrew bolt of dual hose clamp (35) of rear tubing harness (5, 6)

*BA83.50-N-1009-01A

19

Unscrew bolt for dual hose clamp (36) of rear tubing harness of rear air conditioning (5, 6) on bracket (37)

*BA83.50-N-1007-01A

20

Unscrew screw/bolt for dual hose clamp (38) of rear tubing harness of rear air conditioning (5, 6) on bracket (39)

*BA83.50-N-1007-01A

21

Unscrew bolt for dual hose clamp (28) of rear tubing harness of rear air conditioning (5, 6) on bracket

*BA83.50-N-1007-01A

22

Unscrew screw/bolt for dual hose clamp (26) of rear tubing harness of rear air conditioning (5, 6) on bracket (27)

*BA83.50-N-1007-01A

23

Remove left side inner paneling of load compartment

AR68.30-S-1180B

24

Unscrew nuts (40, 41) for rear tubing harness of rear air conditioning (5, 6) on rear air conditioner housing (42)

*BA83.50-N-1003-01A

25

Pull rear high pressure line of rear air conditioning (5) and rear suction line of rear air conditioning (6) out of rear air conditioner housing (42)

26

Pull rubber grommet (43) out of body

Installation: Seal rubber grommet (43).

27

Remove rubber grommet (43) of rear high pressure line of rear air conditioning (5) and rear suction line of rear air conditioning (6)

28

Pull rear tubing harness of rear air conditioning (5, 6) out of opening in the body

29

Pull rear tubing harness of rear air conditioning (5, 6) to rear

30

Replace fluid reservoir (33)

The fluid reservoir must be replaced every time you open up the air conditioning.

AR83.30-S-6520A

Observe oil refill quantity when replacing refrigerant lines.

*BF83.30-N-1006-01A

In event of line break.

*BF83.30-N-1008-01A

31

Install in the reverse order

Checking

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury from crush injuries and burns if you place your hand into the engine when it is started or when it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

32

Check air conditioning for proper operation

Run engine at idling speed for about
4 minutes and check all the component functions which are of relevance for proper operation of the air conditioning system.

Air conditioning

Number

Designation

Model
638

BA83.30-N-1003-01A

High pressure lines to fluid reservoir

Nm

17

Rear air conditioning unit

Number

Designation

Model 638 with code H06 and HH7

BA83.50-N-1001-01A

Connection fitting of rear high-pressure line of rear air conditioning to front high-pressure line of rear air conditioning

Nm

17

BA83.50-N-1002-01A

Connection fitting of rear suction line of rear air conditioning to front suction line of rear air conditioning

Nm

27

BA83.50-N-1003-01A

Nut for rear suction and high pressure line to rear air conditioner housing

Nm

10

BA83.50-N-1007-01A

Bolt for dual hose clamp of tubing harness of rear air conditioning to bracket

Nm

3

BA83.50-N-1008-01A

Bolt for hose clamp of tubing harness of rear air conditioning to bracket

Nm

5

BA83.50-N-1009-01A

Bolt with nut of dual hose clamp of tubing harness of rear air conditioning

Nm

3

Refrigerant compressor

Number

Designation

Model
638 with engine 611.980 with H06,
HH7

BA83.55-N-1002-01A

Bolt of suction and high pressure line to refrigerant compressor

Nm

23

Air conditioning

Number

Designation

Model
638 with compressor 7SB16 and code HH7

BF83.30-N-1006-01A

Refill quantity of compressor oil when replacing a coolant line

cm3

20

Specifications for
Operating Fluids

Sheet

BB00.40-P-0362-00A

BF83.30-N-1008-01A

Compressor oil refill quantity when air conditioning system is suddenly evacuated (line break)

cm3

40

Specifications for
Operating Fluids

Sheet

BB00.40-P-0362-00A

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