Remove/install xenon bulb with integrated ignition module

AR82.10-P-4636TM

Remove/install xenon bulb with integrated ignition module

05.12.2019

Model

211 as of 6/1/06

with code 615 (Bi-xenon headlamps with active light function)

Model

211 as of 6/1/06

with code 616 (Bi-xenon headlamp unit with integrated asymmetric curve illumination)

Model

211 as of 6/1/06

with code 618 (Bi-xenon headlamps)

Model

211 as of 6/1/06

with code 621 (Intelligent Light System (left-hand traffic))

Model

211 as of 6/1/06

with code 622 (Intelligent Light System)

Model

211 as of 6/1/07

with code 614 (Bi-xenon headlamps)

Shown on removed left front lamp unit (E1)

1

Cover

E1e2

Left low beam

E2e2

Right low beam

2

Electrical connector

E1n2

Xenon headlamp ignition module

E2n2

Xenon headlamp ignition module

E1

Left front lamp unit

E2

Right front lamp unit

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

 

Remove/install

1

Read out operating counter

Only when installing new low beams (E1e2, E2e2).

Notes on replacing xenon bulbs

AH82.10-P-1010-00A



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

 Low beams (E1e2, E2e2) and xenon headlamp ignition module (E1n2, E2n2) form a unit and can only be replaced together.

 Installation: Set operating counter to zero.

2

Switch off exterior lights


Always switch off exterior lights before changing bulbs.
Otherwise, a short circuit may occur.

3

Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit

4

Remove housing cover (1)

5

Disconnect electrical connector (2) at left xenon headlamp ignition module (E1n2) or right xenon headlamp ignition module (E2n2)

6

Turn left xenon headlamp ignition module (E1n2) or right xenon headlamp ignition module (E2n2) to left and remove together with left low beam (E1e2) or right low beam (E2e2)


Carefully remove xenon headlamp ignition module (E1n2, E2n2) together with low beams (E1e2, E2e2) from reflector.
Otherwise there is risk of breakage of the bulb.


Do not touch the bulb with bare fingers; use a soft cloth free of oil and grease.
Otherwise, the bulbs are damaged due to overheating.

7

Install in the reverse order