Adjust sliding door

AR72.16-S-1023E

Adjust sliding door

25.11.2015

Model

447, 448

Modification notes

08.10.2015

Repair method completely revised.

1

Lock striker

4

Middle carriage

7

End stop

2

Lock hook

5

Bottom carriage

3

Guide wedge

6

Upper carriage

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions "DC, FA, FB"

AR60.00-S-0700-01E


Carefully close sliding door.
Otherwise the sliding doors or components on the door cutout can be damaged.

Model 447 except code W65 (Liftgate) except code W68 (Electrically actuated lifgate), model 447, 448 with code W65 (Liftgate), model 447, 448 with code W68 (Electrically actuated lifgate)Gap dimensions

*BE60.00-N-1004-01J

Model 447 except code W65 (Liftgate) except code W68 (Electrically actuated lifgate), model 447, 448 with code W65 (Liftgate), model 447, 448 with code W68 (Electrically actuated lifgate)Gap dimensions

*BE60.00-N-1006-01J

 Feeler gauge

*129589032100

Adjust

2.1

Remove fuse 74 on left electric sliding door

Model 447.7/8, 448.8
with code T56 (Electric operation of sliding door on left)



Assignment of right footwell firewall fuse and relay module

GF54.15-S-1256-39TRA

2.2

Remove fuse 311 on right electric sliding door

Model 447.7/8, 448.8
with code T55 (Electric operation of sliding door on right)



Assignment of fuse and relay module, right A-pillar

GF54.15-S-1256-38TRA

3

Loosen bolts on lock striker (1)

4

Loosen lock hook (2)

5

Loosen bolts on guide wedges (3) and screw back end stops (7)

6

Remove cover below sliding carriage (5)

7

Loosen bolts on center sliding carriage (4)

8

Loosen bolts on bottom sliding carriage (5)

9

Adjust gap dimensions "DC" and "FB"

AR60.00-S-0700-01E

 Helper required.
Align center carriage (4) horizontally.

Model 447 except code W65 (Liftgate) except code W68 (Electrically actuated lifgate), model 447, 448 with code W65 (Liftgate), model 447, 448 with code W68 (Electrically actuated lifgate)Gap dimensions

*BE60.00-N-1004-01J

Model 447 except code W65 (Liftgate) except code W68 (Electrically actuated lifgate), model 447, 448 with code W65 (Liftgate), model 447, 448 with code W68 (Electrically actuated lifgate)Gap dimensions

*BE60.00-N-1006-01J

 Feeler gauge

*129589032100

10

Tighten bolts on center sliding carriage (4) finger-tight

11

Tighten bolts on bottom sliding carriage (5) finger-tight

12

Adjust evenness of sliding door in relation to side wall with lock striker (1) and adjust end stops (7)

 The front door contour must align with the side wall contour or project by a maximum of 1 mm.

13

Loosen bolts on top sliding carriage (6)

14

Adjust gap dimension "FA" and evenness of sliding door in relation to front door

AR60.00-S-0700-01E

 Helper required.
Align upper carriage (6).

 The front door contour must align with the sliding door contour or project by a maximum of 1 mm.

Model 447 except code W65 (Liftgate) except code W68 (Electrically actuated lifgate), model 447, 448 with code W65 (Liftgate), model 447, 448 with code W68 (Electrically actuated lifgate)Gap dimensions

*BE60.00-N-1006-01J

 Feeler gauge

*129589032100

15

Tighten bolts on top sliding carriage (6) finger-tight

16

Adjust lock hook (2) and guide wedges (3)

17

Check dimensions "DC, FA, FB" as well as check whether sliding door opens or closes correctly

AR60.00-S-0700-01E

Gap dimension "DC"Gap dimensions

*BE60.00-N-1004-01J

Gap dimensions "FA, FB"Gap dimensions

*BE60.00-N-1006-01J

 Feeler gauge

*129589032100

If this is not the case



Repeat adjustment of sliding door

18

Tighten bolts on center sliding carriage (4)

 Screw/bolt, center carriage to sliding door

*BA72.16-N-1002-01J

19

Tighten bolts on bottom sliding carriage (5)

 Screw/bolt, lower carriage to mount

*BA72.16-N-1006-01J

20

Tighten bolts on top sliding carriage (6)

21

Install cover above bottom sliding carriage (5)

22

Securely tighten bolts of locking eye (1)

 Screw/bolt, lock striker to C-pillar

*BA72.16-N-1005-01J

23

Tighten lock hook (2)

24

Tighten bolt son guide wedges (3)

25.1

Install electrical fuse 74 on left electric sliding door

Model 447.7/8, 448.8
with code T56 (Electric operation of sliding door on left)



Assignment of right footwell firewall fuse and relay module

GF54.15-S-1256-39TRA

25.2

Install electrical fuse 311 of right electric sliding door

Model 447.7/8, 448.8
with code T55 (Electric operation of sliding door on right)



Assignment of fuse and relay module, right A-pillar

GF54.15-S-1256-38TRA

Gap dimensions

Number

Designation

Model 447, 448 except code W65, W68

Model 447, 448 with code W65, model 447, 448 with code W68

BE60.00-N-1004-01J

Gap dimensions

Front door to longitudinal member

Dimension "DA"

mm

6 (+2/-1)

6 (+2/-1)

Front door to sidewall

Dimension "DB"

mm

4 (1)

4 (1)

Front door to sliding door

Dimension "DC"

mm

4 (+1,2/-0,8)

4 (+1,2/-0,8)

Front door to A-pillar

Dimension "DD"

mm

4,5 (+1,5/-1)

4,5 (+1,5/-1)

Front door to fuel filler door

Dimension "DE"

mm

4 (1)

4 (1)

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 except code W65, W68

Model 447, 448 with code W65, model 447, 448 with code W68

BE60.00-N-1006-01J

Gap dimensions

Sliding door to roof frame

Dimension "FA"

mm

4,5 (1,4)

4,5 (1,4)

Sliding door to sidewall

Dimension "FB"

mm

4 (+1,2/-0,8)

4 (+1,2/-0,8)

Glass pane in sliding door, all-round

Dimension "FC"

mm

3

3

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

 Sliding doors

Number

Designation

Model 447, 448

BA72.16-N-1002-01J

Screw/bolt, center carriage to sliding door

Nm

23

 Sliding doors

Number

Designation

Model 447, 448

BA72.16-N-1005-01J

Screw/bolt, lock striker to C-pillar

Nm

20

 Sliding doors

Number

Designation

Model 447, 448

BA72.16-N-1006-01J

Screw/bolt, lower carriage to mount

Nm

23