AR72.15-D-2101NA | Disassemble/assemble hinged door | 25.11.09 |
MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D72.15-1113-09
1 Mirror
2 Plug
3 Door
4 Window guide rail
5 Window frame seal
6 Window(s)
7 Triangular window
8 Sealing strip
9 Crank mechanism carrier plate
10 Torx screw
11 Torx screw
12 Hinge, top
13 Screw
14 Plug
29 Hazard warning triangle
30 Screw
31 Crash reinforcement
32 Screw
33 Bracket for hazard warning triangle
34 Screw
35 Mount for cover
36 Door lock
37 Clips
38 Cap (anti-theft protection)
39 Screw
40 Torx screw
41 Torx screw
42 Outside door handle
15 Hinge, bottom
16 Torx screw
17 Door holder
18 Nut
19 Bracket
20 Nut
21 Window frame paneling
22 Clip
23 Cover
24 Window crank
25 Door trim
26 Torx screw
27 Cable
28 Cover
| Disassemble/assemble | ||
1 | Remove hinged door | ||
2.1 | Remove door liner from hinged door (25) | With code V50, two power windows. | |
Without code V50, two power windows. | |||
3 | Unscrew mirror (1) | | |
4 | Loosen outer door handle (42) | | |
| |||
5 | Slightly move outer door handle (42) toward front and lift off | ||
6 | Close rotary tumbler of door lock (36) | Catch 2. | |
7 | Remove door lock (36) with control cable (27) | | |
| |||
8 | Remove screws (30) and remove crash reinforcement (31) | | |
9 | Arrest window (6) using special tool | | |
10 | Remove crank mechanism carrier plate (9) | Installation: Check sealing strip (8). | |
| |||
11 | Remove wedge and remove window downward | ||
12 | Remove window guide rail (4) | ||
13 | Remove exterior window frame seal (5) | Installation: Check window frame seal. | |
14 | Slightly lift rubber seal of corner window from inside and moisten with lubricant | ||
15 | Press off corner window (7) from inside to outside | ||
16 | Unscrew bracket (19) of door holder (17) | | |
17 | Remove door holder (17) | Installation: Check door holder, grease. | |
| |||
18 | Unscrew top (12) and bottom (15) door hinges | | |
19 | Unscrew detachable body components (33, 35) | Driver side. | |
20 | Assemble in the reverse order | When replacing the hinged door drill holes for mounting crash reinforcement and window frame paneling before assembling. | |
See: | |||
Additional work when replacing hinged door |
Hinged doors
Number | Designation | Model | Model | ||
BA72.15-N-1002-01A | Screw, outside rearview mirror to hinged door | Nm | 25 | 25 | |
BA72.15-N-1006-01A | Bolt, door holder at hinged door | Nm | 10 | 10 | |
BA72.15-N-1007-01A | Bolt, door hinge to hinged door | Nm | 25 | 25 | |
BA72.15-N-1010-01A | Bolt, outer door handle to hinged door | Nm | 10 | 10 | |
BA72.15-N-1011-01A | Bolt, door lock to hinged door | Nm | 10 | 10 | |
BA72.15-N-1012-01A | Bolt, crank mechanism panel to hinged door | Nm | 10 | 10 | |
BA72.15-N-1016-01A | Nut, bracket at door holder | Nm | 6 | 6 | |
BA72.15-N-1017-01A | Bolt, crash reinforcement to hinged door | Nm | 21 | - | |
000 589 01 10 00
Torx bit set
Long wedge
115 589 03 59 00
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