Disassemble/assemble hinged door

AR72.15-D-2101F

Disassemble/assemble hinged door

21.07.2017

Model

909

Shown on driver side hinged door

1

Exterior rearview mirrors

15

Hinge

25

Wire

3

Hinged door

16

Screw

28

Screw

5

Window frame seal

17

Door holder

29

Bracket

6

Window(s)

18

Nuts

30

Screw

7

Triangular window

19

Bracket

31

Bracket

11

Screw

20

Nut

32

Door lock

12

Hinge

23

Door trim

38

Door handle



Disassemble

1

Remove hinged door (3)

AR72.15-D-1051F

2

Remove door trim (23)

Model 909
with code V50 (Electric window lift, 2 windows)

AR72.15-D-2150FB

Model 909
except code V50 (Electric window lift, 2 windows)

AR72.15-D-2150FC

3

Remove outside mirror (1)

Model 909
with code F68 (Exterior mirrors, electr. adjustable and heated)

AR88.70-D-9000FB

Model 909
except code F68 (Exterior mirrors, electr. adjustable and heated)

AR88.70-D-9000FA

4

Remove door handle (38)

AR72.10-D-2400FA

5

Remove door lock (32) with wire (25)

AR72.10-D-4011F

6

Remove window (6)

AR72.10-D-1910F

7

Remove window sealing frame (5)

8

Slightly lift rubber seal on triangular window (7) from inside and moisten with lubricant

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

9

Press triangular window (7) from inside to outside

10

Unscrew nut (20) and remove bracket (19) from door holder (17)

11

Unscrew nut (18) and remove door holder (17)

12

Unscrew bolts (11, 16) and remove hinges (12, 15)

13

Unscrew bolts (28, 30) and remove brackets (29, 31)

When disassembling hinged door (3) on driver side.



Assemble

14

Install brackets (29, 31) and tighten with bolts (28, 30)

When assembling hinged door (3) on driver side.

15

Install hinges (12, 15) and tighten bolts (11, 16)

 Bolt, door hinge to hinged door

*BA72.15-N-1007-01A

16

Install door holder (17) and tighten nuts (18)

 Bolt, door holder at hinged door

*BA72.15-N-1006-01A

17

Grease door holder (17)

MB multipurpose grease, 5 kg

*BR00.45-Z-1034-06A

18

Install bracket (19) on door holder (17) ad tighten nut (20)

 Nut, bracket at door holder

*BA72.15-N-1016-01A

19

Moisten seal on triangular side window (7) with lubricant

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

20

Slightly press triangular side window (7) from outside toward inside

21

Check window sealing frame (5) for damage and replace if required

22

Install window sealing frame (5)

23

Install window (6)

AR72.10-D-1910F

24

Install door lock (32) with wire (25)

AR72.10-D-4011F

25

Install door handle (38)

AR72.10-D-2400FA

26

Install outside mirror (1)

Model 909
except code F68 (Exterior mirrors, electr. adjustable and heated)

AR88.70-D-9000FA

Model 909
with code F68 (Exterior mirrors, electr. adjustable and heated)

AR88.70-D-9000FB

27

Install door trim (23)

Model 909
except code V50 (Electric window lift, 2 windows)

AR72.15-D-2150FC

Model 909
with code V50 (Electric window lift, 2 windows)

AR72.15-D-2150FB

28

Install hinged door (3)

AR72.15-D-1051F

 Hinged doors

Number

Designation

Model 909

BA72.15-N-1006-01A

Bolt, door holder at hinged door

Nm

10

 Hinged doors

Number

Designation

Model 909

BA72.15-N-1007-01A

Bolt, door hinge to hinged door

Nm

25

 Hinged doors

Number

Designation

Model 909

BA72.15-N-1016-01A

Nut, bracket at door holder

Nm

6

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67

BR00.45-Z-1034-06A

MB multipurpose grease, 5 kg

A 001 989 34 51 10