1 | Hinge |
1.1 | Rear door hinge leaf |
1.2 | B-pillar hinge leaf |
1.3 | Grub screw |
2 | Nuts |
3 | Bolts |
A76 | Left front reversible emergency tensioning retractor |
A76/1 | Right front reversible emergency tensioning retractor |
P72.12-3191-06
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
| Remove | ||
1 | Mark installation position of the rear door relative to the rear fender and to the rocker panel with suitable adhesive strips. | ||
2 | Open front door and rear door. | ||
3 | Lower side window of the rear door completely. | ||
4 | Adjust front seat toward the front to end position. | ||
5 | Remove front reversible belt tensioner (A76, A76/1). | ||
Do not disconnect electrical connectors. | |||
6 | Remove grub screw (1.3) by three revolutions. | ||
7 | Close rear door. | ||
8 | Mark installation position of the B-pillar hinge leaf (1.2) and the rear door hinge leaf (1.1). | ||
9 | Remove screw/bolts (3). | ||
10 | Unscrew nuts (2). | ||
11 | Release B-pillar hinge leaf (1.2), remove rear door hinge leaf (1.1), and remove B-pillar hinge leaf (1.2). | ||
12 | Remove seal below the B-pillar hinge leaf (1.2). | ||
13 | Clean B-pillar in the area of the B-pillar hinge leaf (1.2). | Cleaner | |
| Install | ||
14 | Insert B-pillar hinge leaf (1.2) with new seal. | ||
15 | Insert rear door hinge leaf (1.1) into B-pillar hinge leaf (1.2). | ||
16 | Screw in screws (3) all the way. | ||
17 | Screw on nuts (2) all the way. | ||
18 | Align rear door hinge leaf (1.1) based on the markings and tighten screws (3). | Screw/bolt, hinge to rear door | |
19 | Correct installation position of the rear door based on the adhesive strips and tighten nuts (2). | Helper required. | |
Nut, hinge to B-pillar | |||
| Check | ||
20 | Open and close rear door. | The installation position of the driver door may change later due to opening and closing. | |
21 | Check gap dimensions at the rear door and adjust. | ||
| Install | ||
22 | Repair paint damage at respective bolt heads. | ||
23 | Protect rear door and B-pillar in the area of the hinge (1) against corrosion. | Wax for engine compartment (400 ml spray can) | |
24 | Tighten grub screw (1.3). | Grub screw for hinge separation | |
25 | Repair paint damage on grub screw (1.3). | ||
26 | Install front reversible belt tensioner (A76, A76/1). | ||
27 | Remove adhesive strips from rear fender and rocker panel. |
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