Adjust rear door

AR72.12-P-0650FR

Adjust rear door

16.07.2018

Model

257, 290

Shown on model 257 on left side of vehicle

1

Rear door

8

Insulation insert

2

Hinge

9

Nuts

3

Hinge

10

Bolts

4

Lock striker

11

Bolts

5

Bolts

A76

Left front reversible emergency tensioning retractor

6

B-pillar

A76/1

Right front reversible emergency tensioning retractor

7

Nuts

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions at rear door (1).


Always perform adjustment work on uneven gap dimensions on upper and lower hinge leaves.
Otherwise tension and damage can occur.

Model 290B-pillar cover to rear window

*BE60.00-P-1017-01KA

Model 290Rear door to side section, bottom

*BE60.00-P-1011-01KA

Model 290Front door to rear door

*BE60.00-P-1010-01KA

Model 257.3Front door to rear door

*BE60.00-P-1009-01IA

Model 257.3Rear door to side section, bottom

*BE60.00-P-1010-01IA

Model 257.3B-pillar cover to rear window

*BE60.00-P-1016-01IA

 Feeler gauge

*129589032100



Remove

2

Move front seat toward the front to end position.

3

Release the upper B-pillar paneling.

AR68.30-P-4700FR

 Do not remove belt end fitting.

4

Remove insulation insert (8).

 Insulation insert (8) is inserted into B-pillar before the nuts (7).

5

Remove reversible belt tensioner (A76, A76/1).

AR91.40-P-1010FR

 Do not disconnect electrical connectors.

Adjust

6

Mark position of lock striker (4) relative to C-pillar.

7

Remove screws (5) and remove lock striker (4).

8

Release nuts (7) and nuts (9) on B-pillar alternately.


During adjustment procedure, ensure that only nuts (7) or nuts (9) are released.
Otherwise the paint can be damaged when the rear door (1) comes into contact with other components.

9

Adjust corresponding gap dimensions by moving rear door (1).


Completely move rear door (1).
Otherwise the paint can be damaged when the rear door (1) comes into contact with other components.

Model 290B-pillar cover to rear window

*BE60.00-P-1017-01KA

Model 290Rear door to side section, bottom

*BE60.00-P-1011-01KA

Model 290Front door to rear door

*BE60.00-P-1010-01KA

Model 257.3Front door to rear door

*BE60.00-P-1009-01IA

Model 257.3Rear door to side section, bottom

*BE60.00-P-1010-01IA

Model 257.3B-pillar cover to rear window

*BE60.00-P-1016-01IA

 Feeler gauge

*129589032100

10

Tighten nuts (7) and nuts (9) on B-pillar.

 Nut, hinge to B-pillar

*BA72.12-P-1002-01R

11

Release screws (10) and screws (11) on rear door (1) alternately.


During adjustment procedure, ensure that only screws (10) or screws (11) are released.
Otherwise the paint can be damaged when the rear door (1) comes into contact with other components.

12

By moving rear door (1), adjust transition of front door to rear door (1) and door position in a vertical direction.

 Front door contour must be aligned with rear door (1) contour or may protrude by max. 1 mm.

13

Tighten screws (10) and screws (11) on rear door (1).

 Screw/bolt, hinge to rear door

*BA72.12-P-1001-01R

14

Position lock striker (4) on C-pillar and screw in screws (5) all the way.

 It should still be possible to adjust the lock striker (4).

15

Adjust transition between rear door (1) and C-pillar by moving the lock striker (4).

 Rear door (1) contour must be aligned with C-pillar contour or may protrude by max. 1 mm.

16

Tighten screws (5) of lock striker (4) on C-pillar.

 Bolt, lock striker to C-pillar

*BA72.12-P-1004-01R



Install

17

Repair paint damage on bolt heads of screws (10, 11).

18

Protect rear door (1) or B-pillar (6) in the area of both hinges (2, 3) against corrosion.

Wax for engine compartment (400 ml spray can)

*BR00.45-Z-1018-05A

19

Install reversible belt tensioner (A76, A76/1).

AR91.40-P-1010FR

20

Install insulation insert (8).

 Insulation insert (8) is inserted into B-pillar before the nuts (7).

21

Move front seat back.

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1009-01IA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1010-01IA

Rear door to side section, bottom

Dimension "H"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1010-01KA

Front door to rear door

Dimension "G"

mm

4 (0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1011-01KA

Rear door to side section, bottom

Dimension "H"

mm

3,5 (0,5)

For picture, see

-

Gap dimensions

Number

Designation

Model 257.3

BE60.00-P-1016-01IA

B-pillar cover to rear window

Dimension "N"

mm

10 (-0,5/+1)

For picture, see

AR60.00-P-0700-01FR

Gap dimensions

Number

Designation

Model 290

BE60.00-P-1017-01KA

B-pillar cover to rear window

Dimension "N"

mm

10 (-0,5/+1)

For picture, see

-

 Rear door

Number

Designation

Model 257

Model 290

BA72.12-P-1001-01R

Screw/bolt, hinge to rear door

Nm

34

34

 Rear door

Number

Designation

Model 257

Model 290

BA72.12-P-1002-01R

Nut, hinge to B-pillar

Nm

34

34

 Rear door

Number

Designation

Model 257

Model 290

BA72.12-P-1004-01R

Bolt, lock striker to C-pillar

Nm

25

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-05A

Wax for engine compartment (400 ml spray can)

A 000 986 33 70 10