Adjust front door

AR72.10-P-0550MCC

Adjust front door

24.8.07



Checking

 Danger!

Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof

Keep body parts and limbs well clear of moving parts.

AS00.00-Z-0011-01A

1

Check gaps around door (1)

AR60.00-P-0700-01MCC

*BE60.00-P-1001-01V



*452589012100



Removing

2

Remove maintenance flap

3

Remove left and right longitudinal member paneling

AR88.80-P-6000MCC

4

Partially loosen front CBS (2) to adjust left and right door (1)

AR88.00-P-1010-04MCC

5

Completely lower crank window

Adjusting gap dimensions

6

Unscrew screws (3) and remove locking eye (4)

7

Loosen A-pillar bolts (5) and adjust corresponding gaps by moving door (1)

AR60.00-P-0700-01MCC

*BE60.00-P-1001-01V



*452589012100

8

Tighten A-pillar screws (5)



*BA72.10-P-1002-01H

Adjusting contour to front CBS (2) and to lower body

9

Remove door paneling

AR72.18-P-1000MCC

10

Unclip and remove cover (7)

11

Unclip cover (6) and lay down to side with bound wiring harness

12

Install door paneling without covers (6, 7)

 Do not install door handle and outside mirror.

AR72.18-P-1000MCC

13

Loosen bolts on unfinished door (8) and adjust transition between front CBS (2) and door (1) by moving door (1).

 Avoid damage to paintwork.

 The contour of the front CBS (2) should be flush with the contour of the door (1) or project by a maximum of 1 mm.

14

Tighten bolts on unfinished door (8)



*BA72.10-P-1001-01H

15

Remove door paneling

AR72.18-P-1000MCC

16

Clip on covers (6, 7) and install door paneling

AR72.18-P-1000MCC

Adjusting contour to rear body

17

Insert locking eye (4) and screw in bolts (3) up to stop

18

Adjust transition between door (1) and body by moving locking eye (4)

 The door (1) must be flush with the body or should not protrude more than 1 mm.

19

Tighten screws (3)



*BA72.10-P-1003-01H

20

Check adjustment of crank window on door (1), correct if necessary

AR72.10-P-1950MCC



Install

21

Fasten front CBS (2)

AR88.00-P-1010-04MCC

22

Install left and right longitudinal member paneling

AR88.80-P-6000MCC

23

Install maintenance flap

Number

Designation

Model 451.3

Model 451.4

BE60.00-P-1001-01V

Gap dimension

Front door to upper CBS front end

Dimension "A"

mm

5 (+1.5)

5 (+1.5)

Front door to lower CBS front end

Dimension "A1"

mm

4 (+1.5)

4 (+1.5)

Front door to entry

Dimension "B"

mm

7 (1.5)

7 (1.5)

Front door to B-pillar

Dimension "C"

mm

7 (1.5)

7 (1.5)

Door handle to B-pillar

Dimension "D"

mm

6 (1.5)

6 (1.5)

See picture

AR60.00-P-0700-01MCC

AR60.00-P-0700-01MCC

Number

Designation

Model 451.3/4

BA72.10-P-1001-01H

Screw for hinge on front door

Nm

35

BA72.10-P-1002-01H

Screw for hinge on body

Nm

40

BA72.10-P-1003-01H

Screw for striker eye on pillar

Nm

32