D67.30-0101-06
1 Roof Window
| Removing | ||
Danger! | Risk of death caused by falling down from the roof of the vehicle. Risk of injury to other persons caused by falling objects during work in the area of the roof. | ||
Danger! | Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows | Wear protective gloves and safety glasses. | |
| Notes on carrying out repair work in the vehicle interior | ||
When removing roof window (1), the seal on the roof window (1) is damaged. For this purpose it must be replaced in general when removing roof window (1). | |||
1 | Prepare 1-component adhesive cartridge | When using 1-component adhesive kit | |
Heating time is approx. 60 minutes. | |||
Intermediate piece | |||
Electrical cartridge gun & preheater gotis://K_67.0_02.0 | |||
Repair kit | |||
2 | Fix cup suction tool on roof window (1) in place | Suction lifting device gotis://K_67.0_03.0 | |
3 | Attach cutting wire for removing roof window (1) | Glass removal device gotis://K_67.0_01.0 | |
4 | Cut out roof window (1) with cutting wire and remove | Aid of helper required. | |
Glass removal device gotis://K_67.0_01.0 | |||
Suction lifting device gotis://K_67.0_03.0 | |||
| Cleaning | ||
5 | Vacuum off glass splinters and contamination | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
| Install | ||
6 | Prepare body flange for installation of window | Ensure that not more than 1 mm of adhesive bead remains. Pull off loose adhesive material (remaining pieces which are not completely cut off). Repair paint damage not covered by glue with primer. | |
Roll out window removal tool | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Repair kit | |||
Repair kit | |||
7 | Prepare 2-component adhesive cartridge | Use 2-component adhesive kit | |
Before inserting cartridge, remove red circlip on cartridge and completely retract piston slides in cartridge gun, see Betagun IlI operating instructions. | |||
Electric cartridge gun gotis://K_67.0_02.0 | |||
Repair kit | |||
8 | Prepare roof window (1) for installation | Suction lifting device gotis://K_67.0_03.0 | |
Repair kit | |||
Repair kit | |||
9 | Lower side window in driver door | Lower side window in driver door This prevents the roof window (1) from being pressed outwards by the air pressure when the doors are closed. | |
10 | Install roof window (1) | Install roof window (1) within 5 minutes when using 2-component adhesive or 10 minutes with 1-component adhesive Otherwise the adhesive force of the glue starts to decrease. | |
Curing time: 1-component adhesive at least 2 h 2-component adhesive at least 1 h | |||
Suction lifting device gotis://K_67.0_03.0 | |||
Cartridge gun gotis://K_67.0_02.0 | |||
Repair kit | |||
Repair kit | |||
11 | Completely empty bonding cartridges before disposal | Glue residues not required can be disposed of in the household refuse. | |
12 | Remove adhesive strips and clean roof window (1) | Observe curing time. Otherwise the adhesive force of the adhesive material starts to decrease. |
Intermediate piece
000 589 86 63 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1031-02A | Repair kit, installing window 500662 01/03/05/07/09/11 | A 973 670 00 93 |
BR00.45-Z-1135-02A | Repair kit, installing windshields, 1-component adhesive | A 221 670 81 01 |
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