Remove/install rear window

AR67.20-P-5145FRX

Remove/install rear window

10.12.2018

Model

290

1

Rear window

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

Notes on removal/installation of rear window

AH67.20-P-2000-02A

Notes on HANDS-FREE ACCESS

AH80.61-P-0001-01A



Remove

1

Open side window in driver door.


The side window in the driver door must be open during the curing time of the adhesive material.
This prevents the rear window (1) from being pressed outwards by the air pressure when the door are closed.

2

Remove additional brake lamp.

AR82.10-P-5376FRX

3

Disconnect all electrical connectors on rear window (1).

 The number of electrical connectors varies according to vehicle equipment.

4

Fix all electrical lines connected to rear window (1) to inside of rear window (1) with suitable tape.

 The number of electrical lines varies depending on the vehicle equipment.

5

Cover vehicle interior in the repair area.

6

Mask areas around the rear window (1) with suitable adhesive tape.

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

7

Cut out and remove rear window (1).

AR67.10-P-1000-11SX

 Helper required for removing rear window (1).



Install

Topical note

Notes on handling adhesive

AH67.00-P-1000-01A

8

Prepare the window frame for installation.

AR67.20-P-5145-12FR

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

9

Replace rubber spacer disks.

 Glue position of the rubber spacer disk onto the window frame based on the old positions.

 Only remove protective foil of rubber spacer disks on one side.

10

Prepare rear window (1) for installation.

AR67.20-P-5145-03FR

11

Align rear window (1) in the liftgate.

AR67.20-P-4050-04FR

Distance between edge of window and liftgate panel edge

*BE67.20-P-1001-01T

 Feeler gauge

*129589032100

12

Remove protective foil from rubber spacers disks on rear window.

13

Apply adhesive material.

AR67.20-P-3000-05FR

 Adapter

*000589866300

14

Align rear window (1) in liftgate according to tape strips, firmly press on and fix in place with suitable tape.

 Aid of helper required.

 Observe the manufacturer's specifications for the curing time of the adhesive material.
Only perform the following work after the curing time.

15

Close side window of the driver's door.

16

Remove adhesive strips and cover material from vehicle.

17

Clean repair area.

18

Connect all electrical connectors on the rear window (1).

 The number of electrical connectors (2) varies depending on the vehicle equipment.

19

Install additional brake lamp.

AR82.10-P-5376FRX

Rear window

Number

Designation

Model 290

BE67.20-P-1001-01T

Distance between edge of window and liftgate panel edge

Dimension "V"

mm

2,5 (1,0)