Remove/install windshield

AR67.10-P-1000C

Remove/install windshield

11.3.10

12.6.08

Note on painting in the glazing area added

Step 12



Removing

1

Prepare adhesive cartridge

Cartridge gun

gotis://K_67.0_02.0

AR67.10-P-1000-07P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1049-02A

2

Remove coupe roof or open soft top

 See Operator's Manual

3

Remove window molding from side of windshield

 It is not necessary to remove the paneling above the wind deflector.

On vehicles with code (345) Rain sensor, if necessary disconnect connector from rain sensor (B38).

ra68001290400x

4

Open engine hood and raise to vertical position

5

Mask fender in contact surface to paneling at front wall pillar with adhesive tape (arrow) and install protective fender cover

6

Remove wiper system and lay down in right engine compartment

 Do not disconnect electrical connectors.

AR82.30-P-6800B

7

Remove windows stops (2) at bottom left and right

Only vehicles as of middle of 1997

8

Remove paneling from front wall pillar

ra88001290850x

9

Press trim strip off of windshield at top with plastic wedge (arrows)

 Long wedge

*115589035900

Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply when inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

10

Cut out windshield with cutting blade

Shorten blade on  cutter 10 mm, otherwise the heat exchanger can be damaged.

AR67.10-P-1000-01C

 Cutting blade

*124589126300

 Cutting blade

*124589036300

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

11

Remove windshield from body with cup suction tools

 When removing windshield observe loosening of retaining strips (1) on heat exchanger (only vehicles up to middle of 1997)

 Aid of helper required.

Suction lifting device

gotis://K_67.0_03.0



Install

12

Prepare body flange for installation of window

AR67.10-P-1501-01P



General notes about painting the body flange in the glazing area

Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.

AH98.00-P-9408-06A

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

Touch-up pencil

*BR00.45-Z-1012-07A

Hepox 2K EP primer filler 4017 (Spray Max)

*BR00.45-Z-1050-07A

13.1

Install bottom window stops (2)

Only vehicles as of middle of 1997

13.2

Replace adhesive strips (1) on heat exchanger

Only vehicles up to middle of 1997

 Remove protective foil just before installing windshield.

14

Prepare windshield for glazing

AR67.10-P-1000-03P

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

15

Install window molding on side of windshield

ra68001290400x

16

Align windshield in body opening

 Aid of helper required.

AR67.10-P-1000-04C

 Observe gap

Suction lifting device

gotis://K_67.0_03.0

Gap between window top edge and retaining rail

*BE67.10-P-1001-01B

17

Apply adhesive material

 Install windshield within 10 minutes before the adhesive force of the adhesive material starts to decrease.

AR67.10-P-1000-08P

 Height of glue bead approx. 13 mm.

 Intermediate piece

*000589866300

Cartridge gun

gotis://K_67.0_02.0

Repair kit

*BR00.45-Z-1015-02A

Repair kit

*BR00.45-Z-1089-02A

18

Install windshield

 Aid of helper required. The curing time calculated from the time the windshield is installed, is approx. 1 h.

AR67.10-P-1503-01C

Suction lifting device

gotis://K_67.0_03.0

19

Install trim strip at top of windshield (arrows)

20

Install paneling on front wall pillar

ra88001290850x

21

Install wiper system

AR82.30-P-6800B

22

Remove adhesive tape on fender in contact area to paneling on front wall pillar and fender cover

23

Close engine hood

24

Install coupe roof or close soft top

 See Operator's Manual

Number

Designation

Model 129

BE67.10-P-1001-01B

Gap between window top edge and retaining rail

Dimension "A"

mm

5-7

See picture

AR67.10-P-1000-04C

Number

Designation

Order number

BR00.45-Z-1015-02A

Repair kit, glazing, installing window, 2-component adhesive

A 220 670 00 93

BR00.45-Z-1049-02A

Repair kit, installing window, 2-component adhesive

A 168 670 00 93

BR00.45-Z-1089-02A

Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01

A 221 670 21 01

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1050-07A

Hepox 2K EP primer filler 4017 (Spray Max)

Spies Hecker GmbH
Fritz-Hecker-Str. 47-107
50968 Köln
Germany
Tel. +49 221 370606
Fax. +49 221 3706410
www.spieshecker.com