Remove, install outer rear roof frame · ar6520s1010e · Mercedes-Benz WIS

AR65.20-S-1010E

Remove, install outer rear roof frame

18.12.2019

Model

447, 448

1	Outer rear roof frame

S65.20-4537-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 447 with engine 780	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system	Model 447 with engine 780	AH00.00-Z-0300-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove soundproofing.		AR60.00-S-1752E
		 Only in repair area.
4	Remove outer rear roof frame (1).		AR65.20-S-1010-01E
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Spot weld milling machine Hand drill Spindle grinder Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare outer rear roof frame (1) for installation.		AR65.20-S-1010-02E
		 Commercially available devices/tools Hole punching pliers Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
6	Install and weld in outer rear roof frame (1).		AR65.20-S-1010-03E
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
7	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
8	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
9	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
10	Seal seam after repair.		AR97.10-S-4000E
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
11	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Supplement cavity preservation		AR97.20-S-1500E
13	Install soundproofing.		AR60.00-S-1752E
		 Only in repair area.
14	Install all detachable parts in area of repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Powiązane dokumenty

ah0000z030001a Ogólne wskazówki dotyczące pojazdów z instalacją wysokiego napięcia i/lub akumulatorem litowo-jonowym i/lub gazowym systemem napędu oraz osobistego wyposażenia ochronnego
ah6000n000101a Ogólne wskazówki dotyczące napraw nadwozia
ah6000p000102a Środki zapobiegające uszkodzeniom pojazdu lub jego elementów podczas spawania elektrycznego i lutowania
ah9800p940802a Wskazówki dotyczące napraw powłok lakierniczych
ah9800p940903a Informacje ogólne dotyczące środków MB
ar6000s1752e
ar6520s101001e
ar6520s101002e
ar6520s101003e
ar9710s4000e
ar9720s1500e
as0000z000701a Zagrożenie dla życia przez wysokie napięcie przy spawaniu elektrycznym. Niebezpieczeństwo wybuchu podczas spawania w pobliżu materiałów łatwopalnych. Niebezpieczeństwo urazu na skutek odprysków przy spawaniu oraz promieniowania u
as0000z001701a Niebezpieczeństwo obrażeńo elementy pojazdu o ostrych krawędziach.
as0000z003501a Zagrożenie życia podczas prac przy elementach i systemach U >=30 V napięcie zmienne (AC) bądź U >=60 V napięcie zmienne
as9800z000201a Niebezpieczeństwo eksplozji w wyniku zapalenia się oparów lakierniczych. Niebezpieczeństwo zatrucia na skutek wdychania oparów lakierniczych.
ws5400p0049b
ws6000p0021k
ws6000p0022k